NHTSA ID Number: 10245715
Manufacturer Communication Number: MAS003789
TSB/Document Date: 2023-12-04
Summary
Rapid Update 671 related to four point nut tightening torque check for Grecale MHEV - 48V system
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TSB/Document ID: MAS003789
Replacement Service Bulletin Number:
MFR Communication Date: 2023-10-12
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
RAPID UPDATE
FROM: Maserati
TSO
TO: Maserati
Network
Rapid Update 671
Grecale MHEV– 48V system – Four points Nut
tightening torque check
DATE: OCTOBER 12 2023
Certain Maserati
Grecale MHEV (M182) MY23 MY24 listed in MODISCS+ are involved in a Rapid
Update related to the potential of five cable nuts losing torque.
This campaign can be considered as an extension of Rapid Update #597 and #622, already
communicated. It was found that a wrong tightening torque had been applied in production
with potential electrical issues on the vehicle and Hybrid
system malfunction or in some cases
the complete discharge of the 12V battery. The remedy will require the inspection of four nuts
located in the trunk and engine compartments, restoring the correct tightening torque.
We remind you that all Rapid Updates must be performed the first time the vehicle enters the
workshop, regardless of the Mandatory setting set in Modis, as required by Maserati
policies.
Likewise, for cars in Stock Dealer/PDI, it is necessary to carry out all campaign operations before
delivery to the final Customer, as prescribed by the White Book and explicitly reported in the Predelivery checklist.
Please read and review this bulletin first before ordering parts and/or starting the procedure.
Contact your Regional AfterSales Manager (RAM
) or the Technical Support Helpdesk if you
have any questions. (Maseratitechsupport@maserati
.com)
Thank You for your continued support and cooperation.
Maserati
Americas
Aftersales Dept.
© 2023 Maserati
Americas
Aftersales
www.maseratiusa.com
MAS003789
All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA
1
TECHNICAL SERVICE OPERATIONS
MAS003789 RU 23-55
Overview
TECHNICAL SERVICE OPERATIONS
To complete this rework, it is necessary to check the 5 points below:
B
A
C
D
Follow the procedure to rework the points indicated in the picture using the VIN list.
A. Positive and Negative BSG Cable on the engine block
. -> Increased nut Torque to 18 Nm
B. Positive 48V Cable to BDU in the trunk compartment -> Increased nut Torque to 28,5 Nm
C. Positive 48V High Node in the Engine Compartment. -> Check Only (11 Nm)
D. 48V battery to chassis Ground point in the trunk compartment. -> Check Only (8Nm)
Operational Procedure – Preliminary Operation
Preparations:
•
Always check in ModisCS+ to see if the vehicle is involved in this action and if it has not been
previously performed.
Use the Attached VIN list to verify the correct actions to be performed for each VIN
Perform actions marked only with a “Y” per VIN.
1.
Disconnect the 12V battery following the procedure reported in the workshop manual:
▪
2.
08.20.001 -
BATTERY - Electric supply connection-disconnection
Make sure the 48V system has powered down by using a DVOM to check for voltage at the 48V
FDU identified by the blue cover next to the washer fluid. If voltage is less than 5V then rework can
be performed.
© 2023 Maserati
Americas
Aftersales
www.maseratiusa.com
MAS003789
All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA
2
It is highly recommended to proceed with the verification of the torque / tightening without
unscrewing the nuts, to avoid damage to the threads.
1.
Check if the vehicle is marked as “Y” for this specific rework in the VIN List attached.
2.
Lift the car and steer the wheels to the left (see photo) to free up the space needed to perform the
operation.
3.
Unscrew the indicated screw (A) and lower the pipes (1) to have accessibility to the screws.
4.
Unscrew the screw (2) and remove the cover (3) to free the two bolts to rework.
A
5.
1
3
2
Use a torque wrench with an extension and socket to tighten the nut to 18 Nm. Set the torque
wrench to 18 Nm.
© 2023 Maserati
Americas
Aftersales
www.maseratiusa.com
MAS003789
All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA
3
TECHNICAL SERVICE OPERATIONS
A. Positive and Negative BSG Cable tightening
Repeat the operation also for the next nut (Positive and Negative node), keeping the torque of 18
Nm.
7.
Reassemble all removed parts following the removal procedure in reverse order.
8.
The procedure is complete.
TECHNICAL SERVICE OPERATIONS
6.
B. Positive 48V Cable to BDU in the trunk compartment
It is highly recommended to proceed with the verification of the torque / tightening without
unscrewing the nuts, to avoid damage to the threads.
1.
Check if the vehicle is marked as “Y” for this specific point in the VIN List attached.
2.
Remove the luggage compartment container following the relative procedure:
▪
09.61.066 - LUGGAGE COMPARTMENT CONTAINER - Removal/refitting or replacement
3.
Using a torque wrench, tighten the nut with a torque of 28.5 Nm. (Set the torque wrench to 28,5
Nm)
4.
Reassemble all removed parts following the removal procedure in reverse order.
5.
Procedure complete.
© 2023 Maserati
Americas
Aftersales
www.maseratiusa.com
MAS003789
All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA
4
It is highly recommended to proceed with the verification of the torque / tightening without
unscrewing the nuts, to avoid damage to the threads.
1.
2.
Check if the vehicle is marked as “Y” for this specific point in the VIN List attached.
Open the front hood lid and remove the 48V Front Distribution Unit (FDU) blue cover (1)
1
48V Front
Distribution
Unit (FDU)
3.
Using a torque wrench, tighten the indicated nut with a torque of 11 Nm. (Set torque wrench
to 11 Nm)
4.
Reassemble all removed parts following the removal procedure in reverse order.
5.
Procedure complete.
© 2023 Maserati
Americas
Aftersales
www.maseratiusa.com
MAS003789
All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA
5
TECHNICAL SERVICE OPERATIONS
C. Positive 48V High Node in the Engine Compartment.
It is highly recommended to proceed with the verification of the torque / tightening without
unscrewing the nuts, to avoid damage to the threads.
1.
Check if the vehicle is marked as “Y” for this specific point in the VIN List attached.
2.
Remove the right-side mat luggage compartment following the relative procedure:
▪
09.61.005-RH SIDE MAT LUGGAGE COMPARTMENT -Removal/refitting or replacement
3.
Using a torque wrench, tighten the indicated nut with a torque of 8 Nm. (Set torque wrench to 8
Nm)
4.
Reassemble all removed parts following the removal procedure in reverse order.
5.
Procedure complete.
Warranty Claim
Fill in the relative Warranty Claims as follows:
Description
Code
Rapid Update
671
Warranty Code
23
Fault Code
063
Component Code
8.60.110
Operation Code
▪
Check point A
8.60.110.A (0.40 h)
▪
Check point B
8.60.110.B (0.25 h)
▪
Check point C
8.60.110.C (0.10 h)
▪
Check point D
8.60.110.D (0.65 h)
© 2023 Maserati
Americas
Aftersales
www.maseratiusa.com
MAS003789
All rights reserved. Reproduction or translation in
whole or in part is not permitted without
authorization from the publisher. Printed in USA
6
TECHNICAL SERVICE OPERATIONS
D. 48V battery to chassis Ground point in the trunk
compartment.
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