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NHTSA ID Number: 10245676

Manufacturer Communication Number: TSB230102

TSB/Document Date: 2023-12-01


Summary

This Technical Service Bulletin describes the verification and resolution of issue of some units of Schneider Electric has notified Cummins Inc. that a population of PowerPact L 250-600A Molded Case Circuit Breakers (MCCB) may contain a nonconforming component in the mechanism that may result in the circuit breaker not operating as intended under certain conditions. Cummins Inc. is campaigning these generator sets and transfer switches to implement a Product Notice PRB-233066 issued by Schneider Electric. This is an update to the previously submitted communication.


of Schneider's PowerPact L Hammer Replacement Instructions located in the training.

Note: No loose pieces allowed inside the circuit breaker. If the hammer does not come out in one piece, the
circuit breaker MUST be replaced.

2i. Carefully remove the low voltage trip coil, make sure not to lose the red clip.

17101717

Figure 6, Low Voltage Trip Coil and Red Clip Locations

1. Voltage Trip Coil
2. Red Clip

2j. Perform the trip test by following instructions on pages 14 and 15 of Schneider's PowerPact L Hammer
Replacement Instructions.

2k. Reinstall the low voltage trip coil.

2I. Reinstall the powered breaker cover.
2m. Reinstall all six screws.

2n, Reinstall the SDE terminal block.

20. Rotate powered breaker cover back into position making sure that the breaker lever tab aligns with the
slot in the cover as shown in figure 7.

2
17r01718
Figure 7, Cover Reinstallation
1. Breaker Lever Tab
2. Cover Slot/Opening
2p. Reinstall plastic cover mounting screw
17r01719

Figure 8, Cover Screw Reinstallation

2q. Press the ON button. The breaker should trip immediately when you press the ON button.

2r. Pull the recharge lever downwards to manually recharge the breaker.

2
17101720

Figure 9, Recharging the Breaker

1. Manual Recharge Level
2. On button
3. Auto/Manual Switch

2s. Repeat steps 2q and 2r two additional times to make sure the breaker operates properly.
2t. If the breaker does not operate properly, repeat steps f—r.

2u. Make sure that the breaker displays off and charged.

2v. Set the Auto/Manual switch back to Auto and close the cover.

2w. Close the control cover and reinstall the three bolts located in figure 10.

17101721

Figure 10, Control Cover Installation

2x. If the breaker is still faulty, contact Schneider Electric directly. Refer to Table 7 for Schneider contacts.
Schneider Electric will provide information on repair procedure and parts required.

2y. Once the breaker is repaired, remove LOTO and test-run the generator set to check for its normal
operation after the repair work is completed.

2z. Place a green OK sticker or blue round dot sticker on the circuit breaker to represent repaired or
inspected.

Note: The Date Code of the circuit breaker MUST be mentioned in the claim complaint section and
entered in the Go Canvas mobile app. See Go Canvas use instructions in step 4 of the service
instructions section below .

©

2000 Pack, 3/4” Round Dot
Stickers Circle Labels - Blue

17101894

Figure 11, Example of Stickers

3. Submit claim as per below authorization details

Campaign Authorization Details:

Authorization Code — 4776
Account code — 65
Fail code —- GK-CB-WP
Complaint section MUST include:

o Customer Name and Address

o Breaker date code

o Breaker serial number
Parts — Provided at no cost (mention PRB-233066.
Travel — Allowing no more than 1 trip. 1 trip to repair the breaker.

© Note - Expectation is 1 trip, if an additional trip is required, please provide detailed justification in

claim.

Expiration Date — January 31st, 2027
If the breaker is impacted, repair of only the breaker is typically required. In an atypical case, however,
where removal and replacement of breaker is performed, proof of removal of Affected Breaker from
customer site and scrapping certificate of any identified Affected Breaker that has been replaced
further to Remediation and scrapped in accordance with the relevant local environmental standards will
be needed.

4. Go Canvas Input Instructions

Download the gocanvas app on your device app store or at this URL https://www.gocanvas.com/m
Launch app to Log in with below credentials.

o Email: [email protected], Password: Orchid
Fill out form by selecting top form “Orchid Intervention — PRB-233066”.

Home

My Forms:

Orchid intervention
af PRB-233066

Jp Orchid Intervention -

@ p90-233006 - TRAINING SA

17r02005
Figure 12, Go Canvas PRB-233066
i. Select options below in Figure 13.
Operator information &
Intervention Region
Ace you a Sctmeste Electric Fd Servce

“ ao

17102006

Figure 13, Go Canvas Step II

ii. Enter Subcontractor Details

rapection Date *

eecontracter Comeary Mame *
Sarocont actor Nae (Fant an Ls ©
Ssacneractor {mat Asdrews *
er ontractor Temunore taster

Ssicontractor Adare (Company Antrese)

Wor Oraer Numer iemar jut the # without
"WO"] NOTE: no Wark Order prowied, eter
sor

Figure 14, Go Canvas Subcontractor Details Input

17102007

date code on the front of the breaker is required.

iii. Read click ‘Next’ to continue. CumminseBay logo technicians are NOT required to input all information. ONLY the

Ca Tre re a

Intervention Detail Requirements

Complete the information on the nest screen tor
each MCCB repaired, replaced, or NOT impacted.

Mandatory information

MCCB Serial Number oF Date Code (if applicable
For PomerPect L. scanning the QR code,
present, wil capture this information)

Basic Llock date code, inchading "TC" for
impacted product (Not needed for PowerPact It
serial number starting with "0202." is captured)

‘Select action pectormed:

~ Not impacted,
Hammer replaced (i! hammer replaced,
capture new hammer date code trom kit bag)
MCCB replaced (if MCCB replaced. capture
new MOCE SIN or date code and basic block date
cose)

Recommended intocmaton
If alowed by customer policies, take # picture
tofiowing the guidelines below:
PowerPact L Picture of circutt breaker front
tace with QR code/date code clearly visible
‘All product other then PowerPact |: Picture of
sce label with bauic block date code (it
accessible)

Figure 15, PRB-233066 Requirements

17102008

click ‘Done’ (box 2 of Figure 16).

iv. Manually enter the 5-digit breaker date code located on the front of the breaker (box 1 in Figure 16) and

Note: ONLY the breaker date code needs to be recorded.

4 Cer eset)

1 date code: #####

17r02009

Figure 16, Example Date Code Input Format

v. Repeat step IV above for any additional breaker date codes. Once all breaker date codes are entered,
click ‘Next’.

intervention Details

Adapted Breaker Basic block date Cr
Serial Number (Da... code (including "T... Rr

date code
D penne

rr

————— 17102010

Figure 17, Date Code Entered to Intervention Details

vi. Leave text boxes blank and select the appropriate breaker classification in box 1 and appropriate rest
result in box 2 of figure 18. Click ‘Done’ when finished.

(oe) 17102011

Figure 18, Breaker Action and Test Result Selection

vii. Enter Number of impacted and NOT impacted breakers at site location.

Note: Multiple date code inputs required to input more than one in this section

PO una ares

‘Summary of Breakers Inspected

Total Breakers impacted and remediated:

Total Breakers NOT impacted

Total Breakers inspected (Impacted +

‘T2132
a) s | 8
Bee
0 1s 17102012

Figure 19, Breaker Quantity Input

viii. Enter Date the inspection/repair is performed, Travel time to site and labor time for inspection/repair
information

RO ee aed

Intervention Details

wtervention Start Date

wtervention End Ostw

92023

intervention Orstance (Total distance traveled, to
ard trom customer site)

Intervention Travel Tine (hours)

intervention Duration (hows)

—— Ee 17102013

Figure 20, Date and Travel Input

ix. Obtain Technician signature and Customer signature. Make best efforts to obtain customer signature.

Note: If customer is not available, write “customer not available” in the signature box.

KK Orchia intervention- PRB-233.. ***

Field Technician Signature Page

{the undersigned certity having tollowed the
required training path propoted by Schneider
Electric to perform such intervention in relation to
Hammer replacement PRB-2330666,

Operator Signature *

iosion rsie a
Operator Date *

voo02023 a

Lune

12

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TSB/Document ID: TSB230102

Replacement Service Bulletin Number:

MFR Communication Date: 2023-11-01

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:ELECTRICAL

MFR Component System:

MFR Component Subsystem:


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