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NHTSA ID Number: 10245488

Manufacturer Communication Number: K0P_TISdownload_

TSB/Document Date: 2023-11-27


Summary

TI: TECHNICAL INSTRUCTIONS FOR LIMITED SERVICE CAMPAIGN K0P CUSTOMER SUPPORT PROGRAM 19TE12 SAFETY CONNECT SYSTEM ? VEHICLE LOCATION INACCURATE CERTAIN 2013 ? 2019 MODEL YEAR 4RUNNER 2011 ? 2017 MODEL YEAR LAND CRUISER 2013 ? 2017 MODEL YEAR PRIUS 2012 ? 2017 MODEL YEAR PRIUS V 2016 ? 2017 MODEL YEAR MIRAI Updated 010/25/2023


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TSB/Document ID: K0P_TISdownload_

Replacement Service Bulletin Number:

MFR Communication Date: 2023-10-25

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: UNKNOWN OR OTHER

MFR Component System:

MFR Component Subsystem:


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TECHNICAL INSTRUCTIONS
FOR
LIMITED SERVICE CAMPAIGN K0P
CUSTOMER SUPPORT PROGRAM 19TE12
SAFETY CONNECT SYSTEM – VEHICLE LOCATION INACCURATE
CERTAIN
2013 – 2019 MODEL YEAR 4RUNNER
2011 – 2017 MODEL YEAR LAND CRUISER
2013 – 2017 MODEL YEAR PRIUS
2012 – 2017 MODEL YEAR PRIUS V
2016 – 2017 MODEL YEAR MIRAI

Updated 010/25/2023
Update 10/25/23
A watermark has been added to the Dealer Letter to indicate that K0P expired on 12/01/2022
Update 8/24/20
Special CUW Application has been updated. Techstreams running version 15.1 or newer software will need
to update the Special CUW Application using the link on page 6
Update 10/17/19
The title has been updated to include Customer Support Program 19TE12
Update 9/13/19
The process has been updated to address an issue with Techstream. Technicians will no longer determine if
an update is required based on the Update column Yes/No option displayed during a health check. Technicians will
determine if an update is required based on calibration ID only
The repair quality of covered vehicles is extremely important to ToyotaeBay logo. All dealership technicians performing this
LSC are required to successfully complete the most current version of the E-Learning course “Safety Recall and
Service Campaign Essentials”. To ensure that all vehicles have the repair performed correctly; technicians
performing this LSC repair are required to currently hold at least one of the following certification levels:



Certified Technician (any specialty)
Expert Technician (any specialty)
Master Technician
Master Diagnostic Technician

It is the dealership’s responsibility to select technicians with the above certification level or greater to perform this
LSC repair. Carefully review your resources, the technician skill level, and ability before assigning technicians to
this repair. It is important to consider technician days off and vacation schedules to ensure there are properly
trained technicians available to perform this repair at all times.

1

I.

OPERATION FLOW CHART

Verify Vehicle Eligibility
Check the VIN on the R.O. matches the
vehicle.
2. Check the TIS Vehicle Inquiry System.

1.

Not Covered

No further action required.

02
2

Covered

Install the SPECIAL CUW
application.
Perform Health Check on
Techstream and check the
Calibration ID.

Covered

Reinstall the REGULAR CUW
application.
Return the vehicle to the customer.

be
r1
,2

Not Covered

on

D

Connect GR8/DCA, apply wheel blocks and
parking brake and move the shift lever to N
position.

ec
e

Disconnect “D/C CUT” or ”SHORT PIN”.

m

Only 4RUNNER, PRIUS, PRIUS V:
Separate the front passenger seat and
disconnect the connectors of the front
passenger seat.

Connect GR8/DCA, apply wheel blocks and
parking brake and move the shift lever to N
position.

Reprogram DCM.

Reprogramming
succeeded

re
d

Reprogramming
failed

pi

Remove DCM from the
vehicle.

Ex

Reprogram DCM again.

Reprogram DCM.
Reprogramming
failed

Reprogramming
succeeded

Remove DCM from the
vehicle.
Reprogram DCM again.

Move the shift lever to P position and remove
the wheel blocks and GR8/DCA.

K0

P

Move the shift lever to P position and remove
the wheel blocks and GR8/DCA.

Perform Verification Health Check.
Reinstall the REGULAR CUW application.
Campaign completed, return the vehicle to the customer.
2

II. IDENTIFICATION OF AFFECTED VEHICLES
NOTE:
• Check the TIS Vehicle Inquiry System to confirm the VIN is involved in this LSC and that the
campaign has not already been completed prior to dealer shipment or by another dealer.
• TMNA warranty will not reimburse dealers for repairs conducted on vehicles that are not affected
or were completed by another dealer.
A. TOOLS & EQUIPMENT


Standard Hand Tools
CUW Maintenance Tool

Battery Diagnostic Station
Techstream 2.0 / TIS Techstream /
Techstream Lite (Software 14.1 or
Higher)

be
r1
,2


02
2

III. PREPARATION

B. CABLE No.1 & CABLE No.2

The tools shown below have been provided prior to the launch
of the campaign. Those tools are necessary when performing
this reprogramming procedure. *
CABLE No.2

m

CABLE No.1

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e

* DO NOT use these tools except for this campaign.

IV. BACKGROUND

K0

P

Ex

pi

re
d

on

D

The Data Communication Module (DCM) in the subject vehicles are equipped with software to identify the location of
the vehicle using the Global Positioning System (GPS) to support features of the Safety Connect system. Due to
incorrect programming in the DCM software, after November 2nd, 2019, the GPS coordinates for this system will be
calculated incorrectly. This will cause the system to use incorrect vehicle coordinates if one of the system’s features
is activated.

3

V. PROCEDURE OVERVIEW

CRITICAL INFORMATION

02
2

• You will perform the reprogramming after installing a dedicated CUW application (Special CUW (only for
DCM)) to a Techstream. By using this dedicated CUW application, the reprogramming time can be
shortened.
• The reprogramming takes more than 60 minutes to complete, and the vehicle will turn the IG OFF
automatically when it has passed about 60 minutes with IG ON while the shift lever is in P position.

be
r1
,2

Therefore, make sure to perform the following works before starting the reprogramming.

K0

P

Ex

pi

re
d

on

D

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e

m

4

VI. SAFETY PRECAUTIONS

CRITICAL INFORMATION - READ THOROUGHLY
An ECU could be damaged if an error occurs in the communication while reprogramming the ECU.
Confirm all work is performed as described in these instructions.

be
r1
,2

02
2

STABILIZE THE POWER TO THE TECHSTREAM SIDE
a) Be sure to connect the Techstream to an external AC power supply.
NOTE:
The ECU could be damaged if the battery voltage of the
Techstream drops while reprogramming.

Turn off the screen saver and power saving mode of the
Techstream so that the power to the hard disk is kept supplied.
NOTE:
If the screen saver or power saving mode launches while
reprogramming, the communication may be disconnected,
resulting in the damage of the ECU.

c)

DO NOT block the ventilation opening for the cooling fan of the
Techstream.
NOTE:
If the ventilation opening for the cooling fan is blocked with a
sheet cover or the like, the Techstream may be heated
excessively, causing the operation of the Techstream to stop.
Due to the stop of the operation, the communication for
reprogramming signals could be stopped, resulting in the
damage of the ECU.

K0

P

Ex

pi

re
d

on

D

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e

m

b)

5

VII.

INSTALLATION OF THE SPECIAL CUW APPLICATION
• Please make sure to use the special CUW application when performing the ECU
reprogramming.
• You cannot exit the special CUW application until you complete the reprogramming.

02
2

DOWNLOAD THE SPECIAL CUW APPLICATION
a) Click the link below to download the Special CUW Application

SPECIAL CUW APPLICATION V.2

RUN THE INSTALLER

be
r1
,2

NOTE: Special CUW Application has been updated. Techstreams running version 15.1 or newer software
will need to delete the current Special CUW Application software on Techstream and download the new
version below.

ec
e

m

SELECT THE SPECIAL CUW APPLICATION
a) Select “Special CUW (only for DCM)”.
b) Click on the “Next” button to install the special CUW application.

on

D

COMPLETE INSTALLATION
a) Click on the “Finish” button to finish.
NOTE: Use the special CUW application after installing it to the
personal computer which has Techstream.

VIII.

VEHICLE PREPERATION

re
d

VEHICLE PREPERATION
a) Record settings of the audio system, air conditioner, front seats position, etc. since the cable of the negative
battery terminal is going to be disconnected in a later step.

Ex

pi

Confirm the following conditions



Vehicle in the IG ON position (engine off).
Turn off all electrical accessories (i.e. audio system, etc.)
Windshield wiper switch in the OFF position.
Headlight switch in the DRL OFF position.

K0

P

CONNECT THE 12V BATTERY TO A POWER SUPPLY (GR8/DCA)
a) Connect the GR8/DCA or other type of a power supply (not a battery charger) to the 12V battery.
b) Select the Power Supply Mode from the Charge Menu of the GR8/DCA.
A power supply MUST be used during reprogramming. ECU damage will occur if the battery
voltage is not properly maintained during this re-flash procedure.

NOTE: A power supply must be connected directly to the 12V battery terminals and NOT the remote
jump posts under the hood (if equipped).

6

IX. CHECK FOR DTC’S
CONNECT THE TECHSTREAM TO THE VEHICLE
a) Turn the IG OFF.
b) Using a Cable No.1 (provided tool), connect the Techstream to the vehicle.
NOTE: DO NOT use this tool except for this campaign.

be
r1
,2

02
2

Follow the instructions below. Otherwise, the battery voltage will decrease or communication
will become disabled, and this may require the replacement of the DCM.
• Turn off the screen saver and power saving mode of the PC.
• Use the external power supply for the PC. (DO NOT use the PC’s internal battery or vehicle’s battery.)
• Ensure that the communication cable connectors are securely connected, the cable is in
good condition, and the connection is stable.

ec
e

m

VERIFY TECHSTREAM SETUP
a) Verify that the Techstream meets the following conditions:
• The software version 14.1 or higher is loaded.
• The Techstream battery is fully charged. If not, connect the Techstream to a 120V source.
• The DLCIII cable is in good condition.

The Techstream’s battery voltage must also be maintained during the re-flash procedure. If
necessary, plug the Techstream into a 120v outlet during this procedure.

D

NOTE: If the Techstream communication with the vehicle fails during the re-flash procedure, the
DCM will be damaged.

K0

P

Ex

pi

re
d

on

CHECK FOR DTCs
a) Using a Techstream, perform a Health Check to check for any
Diagnostic Trouble Codes.
NOTE: This Campaign covers only the software update to the
Telematics System, as detailed in these instructions. It does not cover
the diagnosis or replacement of any other systems on the vehicle.

X. TELEMATICS SYSTEM CALIBRATION ID CHECK
7

Action to take for Telematics System Reprogramming
There are 3 different ways to reprogram the Telematics System
Make sure to follow the instructions of these technical instructions.

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e

m

be
r1
,2

02
2

CHECK CURRENT CALIBRATION
a) Determine the status of an available update; indicated by the calibration ID.
Note: Do not use the update column and an indicator if an update is required as it will always say No.
Only use calibration ID

b)

No

Campaign complete. Return the
vehicle to the customer.
Reinstall the REGULAR CUW
application.

on

Proceed to the next step.

D

Is the calibration ID listed in
the table below?

Yes

Reprogram the Telematics System to the NEW CID following the table below.
NOTE: Take note of both current and new CID to be able to select correctly.

12DCM

Current CID

Action

00002.40.06.04.01.91

Go to section XI

pi

DCM
Model

re
d

DCM(Telematics System) Calibrations

Ex

00003.00.05.01.03.16
00003.00.05.01.03.21

123


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