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NHTSA ID Number: 10244943

Manufacturer Communication Number: CB23-J-002

TSB/Document Date: 2023-11-06


Summary

SPECIAL POLICY ADJUSTMENT: In some 2018-2021MY IsuzueBay logo F-serieseBay logo vehicles equipped with 5.2L (4HK1) diesel engines, the diesel particulate filter (DPF) fuel injector may fail, setting Diagnostic Trouble Code (DTC) P0420 in the Engine Control Module (ECM). If this occurs, the Check Engine Malfunction Indicator Lamp (MIL) will illuminate. This Special Policy covers the condition described above for a period of ten (10) years from the date the vehicle was originally placed in service, regardless of ownership, or 150,000 miles (241,000km), whichever occurs first. Diagnosis and repair of conditions other than the condition described above are not covered under this Special Policy.


BULLETIN NUMBER:
CB23-J-002

IMPORTANT SERVICE
INFORMATION FOR:
 SERVICE MANAGER
 SERVICE ADVISOR
 TECHNICIAN
 PARTS DEPARTMENT
 WARRANTY PERSONNEL

ISSUE DATE:
OCTOBER 2023
GROUP:
ENGINE

SPECIAL POLICY ADJUSTMENT
F-SERIESeBay logo DIESEL PARTICULATE FILTER (DPF)
FUEL INJECTOR DTC P0420 – V2302
AFFECTED VEHICLES

2018-2021MY IsuzueBay logo F-SerieseBay logo Vehicles

Equipped with 5.2L (4HK1) Diesel Engines
INFORMATION
CONDITION
In some 2018-2021MY IsuzueBay logo F-serieseBay logo vehicles equipped with 5.2L (4HK1) diesel engines,
the diesel particulate filter (DPF) fuel injector may fail, setting Diagnostic Trouble Code
(DTC) P0420 in the Engine Control Module (ECM). If this occurs, the Check Engine
Malfunction Indicator Lamp (MIL) will illuminate.
SPECIAL POLICY ADJUSTMENT
This Special Policy covers the condition described above for a period of ten (10) years
from the date the vehicle was originally placed in service, regardless of ownership, or
150,000 miles (241,000km), whichever occurs first. Diagnosis and repair of conditions
other than the condition described above are not covered under this Special Policy.
Owners are being instructed to contact an IsuzueBay logo dealer if they believe their vehicle has
the described condition. If the reason for the illumination of the MIL is DTC P0420 and
the cause is determined to be the DPF fuel injector, the injector should be replaced. The
repair, if needed, will be done at no charge to the customer during the Special Policy
coverage period.
For vehicles covered by Vehicle Service Contracts, all eligible claims with repair orders
on or after 10/20/2023 are covered by this Special Policy and must be submitted using
the labor operation codes provided in this bulletin. Claims with repair orders prior to
10/20/2023, must be submitted to the Service Contract provider.
VEHICLES INVOLVED
Involved are: 2018-2021MY IsuzueBay logo F-SerieseBay logo vehicles equipped with 5.2L (4HK1) diesel
engines.

SERVICE PROCEDURE
NOTE: DTC P0420 caused by failures of components other than the DPF fuel
injector are NOT covered under this Special Policy.
1. Connect IDSS and check the ECM for DTCs.
2. Diagnose DTC P0420 as outlined in the applicable service manual.
a. If the DPF injector is determined to have failed, download the Health Report
and replace the DPF injector per the service manual.
b. If DTC P0420 is not present and/or the DPF injector is good, this Special
Policy does NOT apply. Check for any other applicable vehicle warranties
that may cover the actual condition found. If no other warranty coverage is
applicable, provide the customer an estimate for the diagnosis and repair.
WARRANTY INFORMATION
Special Policy claims must be submitted as a regular warranty claim through ICS.
Repair for conditions other than the condition described in this bulletin are not covered
under this Special Policy.
Labor Code
V2302

Description
DPF Fuel Injector Replacement

Labor Time
2.1 hours

Includes: General Diagnosis
Includes: DPF Injector Inspection and Replacement
Includes: Download Health Report Data

OWNER NOTIFICATION
IsuzueBay logo Commercial Truck will notify customers of this Special Policy on their vehicles
(sample letters are included with this bulletin).

2

[SAMPLE OWNER LETTER – US]

SPECIAL POLICY
CAMPAIGN V2302

This notice applies to your vehicle,

OCTOBER 2023

Dear Customer:

As the owner of a MY IsuzueBay logo F-SerieseBay logo vehicle, your satisfaction with our product is very important
to us.
This letter is intended to make you aware that in some 2018-2021MY F-SerieseBay logo vehicles, the diesel
particulate filter (DPF) fuel injector may fail, setting Diagnostic Trouble Code (DTC) P0420. If this occurs,
the Check Engine Malfunction Indicator Lamp (MIL) will illuminate.
You do not need to take your vehicle to your IsuzueBay logo dealer as a result of this letter unless the Check
Engine MIL is illuminated.
WHAT WE HAVE DONE
IsuzueBay logo Commercial Truck of America, Inc. is providing owners with additional protection for the DPF fuel
injector. If the condition above occurs on your vehicle within ten (10) years of the date your vehicle was
originally placed in service or 150,000 miles (241,000km), whichever occurs first, the condition will be
repaired for you at no charge. Diagnosis and repair of conditions other than the condition described above
are not covered under this Special Policy.
WHAT YOU SHOULD DO
Repairs qualifying under this Special Policy must be performed by an IsuzueBay logo dealer. If you believe your
vehicle has the condition described above, contact your IsuzueBay logo dealer to schedule an appointment at a time
that is convenient for you. If there is a condition identified by the dealer that is not covered by either the
Special Policy or another applicable vehicle warranty, the dealer will provide an estimate for the repair.
Keep this letter with your other important glove box literature for future reference.
REIMBURSEMENT
If you have already paid for repairs to address the condition covered by this Special Policy, you may be
eligible to have those costs reimbursed. The enclosed form explains the terms under which reimbursement
may be available and how to request reimbursement. For example, you will need to provide the original or
a clear copy of the paid receipt or invoice verifying the repair and the costs of that repair, in addition to
other required information.
To locate the nearest IsuzueBay logo dealer you can visit our website at www.isuzucv.com and click on the dealer
locator icon and enter your zip code or state. Should you not have access to a computer terminal, please
contact our Customer Relations Department by calling 1-866-441-9638.
We regret any inconvenience this action may cause you; however, we have taken this action in the
interest of your continued satisfaction with our products.
Sincerely,
IsuzueBay logo Commercial Truck of America, Inc.
Important: If you have sold or traded your IsuzueBay logo vehicle, please enter the owner's name and address, if known, on the attached
"Change of Information" postcard, tear off at both perforations, and drop it in the mail. Postage has already been paid. We
will contact the new owner.

3

[SAMPLE OWNER LETTER – CANADA]

SPECIAL POLICY
CAMPAIGN V2302

This notice applies to your vehicle,

OCTOBER 2023
Dear Customer:
As the owner of a MY IsuzueBay logo F-SerieseBay logo vehicle, your satisfaction with our product is very important
to us.
This letter is intended to make you aware that in some 2018-2021MY F-SerieseBay logo vehicles, the diesel
particulate filter (DPF) fuel injector may fail, setting Diagnostic Trouble Code (DTC) P0420. If this occurs,
the Check Engine Malfunction Indicator Lamp (MIL) will illuminate.
You do not need to take your vehicle to your IsuzueBay logo dealer as a result of this letter unless the MIL is
illuminated.
WHAT WE HAVE DONE
IsuzueBay logo Commercial Truck of Canada, Inc. is providing owners with additional protection for the DPF fuel
injector. If the condition above occurs on your vehicle within ten (10) years of the date your vehicle was
originally placed in service or 150,000 miles (241,000km), whichever occurs first, the condition will be
repaired for you at no charge. Diagnosis and repair of conditions other than the condition described above
are not covered under this Special Policy.
WHAT YOU SHOULD DO
Repairs qualifying under this Special Policy must be performed by an IsuzueBay logo dealer. If you believe your
vehicle has the condition described above, contact your IsuzueBay logo dealer to schedule an appointment at a time
that is convenient for you. If there is a condition identified by the dealer that is not covered by either the
Special Policy or another applicable vehicle warranty, the dealer will provide an estimate for the repair.
Keep this letter with your other important glove box literature for future reference.
REIMBURSEMENT
If you have already paid for repairs to address the condition covered by this Special Policy, you may be
eligible to have those costs reimbursed. The enclosed form explains the terms under which reimbursement
may be available and how to request reimbursement. For example, you will need to provide the original or
a clear copy of the paid receipt or invoice verifying the repair and the costs of that repair, in addition to
other required information.
To locate the nearest IsuzueBay logo dealer you can visit our website at www.isuzutruck.ca and click on the dealer
locator icon and enter your postal code or province. Should you not have access to a computer terminal,
please contact our Customer Relations Department by calling 1-866-441-9638.
We regret any inconvenience this action may cause you; however, we have taken this action in the
interest of your continued satisfaction with our products.
Sincerely,
IsuzueBay logo Commercial Truck of Canada, Inc.
Important: If you have sold or traded your IsuzueBay logo vehicle, please enter the owner's name and address, if known, on the
attached "Change of Information" postcard, tear off at both perforations, and drop it in the mail. Postage has already been
paid. We will contact the new owner.

4

Customer Reimbursement Claim Form
If you have paid to have this condition corrected prior to this notification, you may be eligible to receive
reimbursement. Requests for reimbursement may include parts, labor, fees and taxes.
Reimbursement may be limited to the amount the repair would have cost if completed by an
authorized service facility.
Your claim will be acted upon within 60 days of receipt.

This section to be completed by Claimant
Date Claim Submitted: __________________________________________________
17-Digit Vehicle Identification Number (VIN): _________________________________
Mileage at Time of Repair: _______ Date of Repair: __________________________
Claimant Name (please print): ____________________________________________
Street Address or PO Box Number: ________________________________________
State: _________ ZIP Code: ___________________

City:
Claimant Email:

Daytime Telephone Number (include Area Code): _____________________________
Evening Telephone Number (include Area Code): _____________________________
Amount of Reimbursement Requested: $ ___________________________________
The following documentation must accompany this claim form.
Original or clear copy of all receipts, invoices, and/or repair orders that show:




The name and address of the person who paid for the repair.
The Vehicle Identification Number (VIN) of the vehicle that was repaired.
What problem occurred, what repair was done, when it was done, and who did it.
The total cost of the repair expense that is being claimed.
Payment for the repair in question and the date of payment.
(copy of front and back of cancelled check, or copy of credit card receipt)

My signature to this document attests that all attached documents are genuine and I
request reimbursement for the expense I incurred for the repair covered by this letter.
Claimant's Signature: ___________________________________________________
If your claim is:

Approved, you will receive a check,

Denied, you will receive a letter with the reason(s) for the denial, or

Incomplete, you will receive a letter identifying the documentation that is needed to complete the claim and
offered the opportunity to resubmit the claim when the missing documentation is available.
Please mail this claim form and the required documents to:
IsuzueBay logo Customer Relations
1400 S. Douglass Road, Suite 100
Anaheim, CA 92806
Reimbursement questions should be directed to the following number:
1-866-441-9638
Or Email: [email protected]
5

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TSB/Document ID: CB23-J-002

Replacement Service Bulletin Number:

MFR Communication Date: 2023-10-13

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING

MFR Component System:

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