NHTSA ID Number: 10240322
Manufacturer Communication Number: SRV-TTB-23-002
TSB/Document Date: 2023-08-03
Summary
Possible Validation of Errors P1074 and P0476, Exhaust Butterfly Valve. Applicability: Diavel V4 Model Year 2023 (all model versions). This Tips & Tricks bulletin informs dealers and service managers of two exhaust butterfly error codes that could limit the torque and lock the valves in place at time of error. The bulletin further provides inspection and service instructions. This document has been redacted for sensitive pricing data.
Possible Validation of Errors P1074 and P0476,
Exhaust Butterfly Valve
Diavel V4 Model Year 2023 (all model versions)
Tips&Tricks Bulletin SRV-TTB-23-002
Date:
To:
From:
July 26, 2023
Dealer Principal, General Manager, Service Manager, North American Dealer
Network
Richard Kenton, Technical Director
Dan Schwartz, Service Area Manager
Dear Dealers,
We received some reports concerning the validation of errors P1074 (Exhaust butterfly valve
[Calibration - Maximum position not found]) and P0476 (Exhaust butterfly valve motor [Faulty
movement]), which are connected to exhaust butterfly valve opening system.
If these errors are validated, the MIL warning light illuminates and the engine control unit
could apply (depending on the engine ECU software installed) a "torque limitation" until the
next key-off.
Should this occur, the valve will no longer operate and the motor freezes at the position it was
in at the time of the error validation. In this case, we ask you NOT to replace the exhaust
butterfly valve motor, open a Youtech service request and follow the instructions below.
The defect may be caused by an incorrect position of the Bowden cable retaining bracket on
the exhaust silencer. In some cases, we have found that the bracket is too far away from the
motor pulley, creating a condition of limited travel.
To correct this condition procced as follows:
•
Report the complete error list found during the Global Scan; if proposed, carry out the
software update of the engine ECU; software calibration listed below, the torque limitation
in the event of an exhaust valve error has been removed.
Model
Diavel V4
Ducati
North America
ducati.com
File name
D4B5IU11YABBAG1
1292 Reamwood Ave
Sunnyvale, CA 94089
Tel. +1 650 933 9800
Country
USA CDN
1/4
Possible Validation of Errors P1074 and P0476,
Exhaust Butterfly Valve
Diavel V4 Model Year 2023 (all model versions)
Tips&Tricks Bulletin SRV-TTB-23-002
•
Remove the left belly fairing cover and remove the exhaust butterfly valve motor without
removing the Bowden cable. Take a picture of the motor pulley to clearly show the
position found at the time of the fault (see example below).
•
Remove the complete silencer and check the position of the bracket.
Measure the distance between the center of the pulley and the Bowden cable support
bracket. Check that it is 36 ± 1 mm (be careful as taking this measurement must be precise).
If this value is not correct, assess whether it is possible to slightly bend the bracket
(normally in the direction of the pulley) to bring the gap back to the nominal value or
whether it is necessary to replace the complete silencer.
Ducati
North America
ducati.com
1292 Reamwood Ave
Sunnyvale, CA 94089
Tel. +1 650 933 9800
2/4
Possible Validation of Errors P1074 and P0476,
Exhaust Butterfly Valve
Diavel V4 Model Year 2023 (all model versions)
Tips&Tricks Bulletin SRV-TTB-23-002
•
In any case, during removal and upon refitting, make sure that the plastic clip preventing
the sheath from falling out of the motor housing is present and in position, and that the
ring nut with reduction at the end of the sheath is in place and correctly fitted.
•
Verify the Bowden cable is within tolerance. Measure from the end of the sheath to the
cylinder retaining it to the pulley and/or valve and check that the length is 75.4 ± 1 mm.
•
We ask you to open a Youtech report regardless if you were able to repair the vehicle or
not.
Ducati
North America
ducati.com
1292 Reamwood Ave
Sunnyvale, CA 94089
Tel. +1 650 933 9800
3/4
Possible Validation of Errors P1074 and P0476,
Exhaust Butterfly Valve
Diavel V4 Model Year 2023 (all model versions)
Tips&Tricks Bulletin SRV-TTB-23-002
•
The analysis of the above condition is under way and updates to this bulletin will follow.
•
To refit the complete silencer and exhaust butterfly valve motor, follow the instructions in
the Workshop Manual:
- Complete silencer → Sec.08 Fuel/Exhaust system -> Exhaust system
- Exhaust valve motor → Sec.06 Electrical system and engine management -> electrical
components: inspections -> exhaust valve motor
After reassembly, run a Global Scan and ensure that no errors are present. Then key on and
off twice with a 5-second pause between the cycles. This allows the BBS control unit to
recognize the maximum open position of the exhaust valve and run its check.
At the end of the two cycles, run a new Global Scan and ensure that no errors are present.
The labor time to perform the operation is
operation code 1-999-130.
corresponding to flat rate
For questions about this Tips&Tricks Bulletin,
please contact your Service Area Manager.
Ducati
North America
ducati.com
1292 Reamwood Ave
Sunnyvale, CA 94089
Tel. +1 650 933 9800
4/4
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TSB/Document ID: SRV-TTB-23-002
Replacement Service Bulletin Number:
MFR Communication Date: 2023-07-26
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
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