NHTSA ID Number: 10240234
Manufacturer Communication Number: 46-001
TSB/Document Date: 2023-08-03
Summary
Safety Equipment, Personal Protective Equipment, and Tools have been extensively updated. Due to differences in suppliers and part numbers between the U.S. and Canada, separate lists for the U.S. and Canadian markets have been created to more effectively separate tool requirements and avoid confusion.
7/24/23, 1:20 PM Aftersales Service - Vehicle Service Bulletin
TIB 46-001 - Battery Electric Vehicle Service Information
7/13/2023 7 Edit ©Clone
46-001
Subject
Battery Electric Vehicle Service Information
Whats New Abstract
Safety Equipment, Personal Protective Equipment, and Tools have been extensively updated. Due to
differences in suppliers and part numbers between the U.S. and Canada, separate lists for the U.S. and
Canadian markets have been created to more effectively separate tool requirements and avoid confusion.
Revision
07/13/2023: Updated parts, tools, and PPE lists for US and Canada. Updated Training requirements
information.
05/23/2022: Updated parts section to include PPD part numbers.
02/15/2022: Revised PPE requirements and updated training levels.
Condition
Several models of Battery Electric Vehicles (BEV) are available for to order for low volume validation builds.
These vehicles require specialized PPE, tools, and training to service.
Action
Info Only
Continually refer to this bulletin as a source to assist with BEV service start-up. This bulletin will be updated as
new information becomes available.
Dealers should begin planning and budgeting to support current and future models of electric drivetrain
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chassis.
Parts
A WARNING
Through extensive testing, it has been determined
that the potential exists for an electrical arc flash
incident to occur while
commissioning/decommissioning a Battery
Electric Vehicle.
Kenworth
requires the use of a 20 Cal/cm2 or
greater arc flash-rated ensemble while performing
this process.
Charging Station is available from PACCAR Parts.
Part Number Description
PACCHARGE20AC 19.2KW, 2YR PART
WARRANTY
AC20-1-001
Information on charging station(s), pricing and ordering can be found here
The following Tools and Equipment are available from PACCAR Parts.
US: Tools and Shop Safety Equipment
US: PPE
Canada: Tools and Shop Safety Equipment
Canada: PPE
The following tools, materials, and equipment are NOT available from PACCAR Parts and must be
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sourced locally.
Aftersales Service - Vehicle Service Bulletin
Tools and Supplies Sourced Locally
Description | Specifications Possible Source
4,000 Ib (1,814
kg) minimum |Example: Advance lifts model P-4048 with 6,000 Ib
Table Lift capacity, with |casters (26"W x 90"L platform) - Sourced through
wheels or W.W. Cannon LLC, Dallas, TX
casters
IQAN Run -
a un Nexig CAN License can be purchased at the following link:
device adapter |https://www.iqan.se/downloads.html
aftersales
Meritor EV
plac or Diagnostic License can be purchased at the following link:
Horizon Software https://meritor.snapon.com/Shopping/Catalog,.aspx
SP-A2 Refrigerant Oil | NAPA
RL-68H Refrigerant Oil |Grainger
© 201-31879 (1.5 oz with brush)
Thomas Joint e 201-31879-1 (4 oz with brush)
and Betts com ad © CP8-TB (8 oz with brush)
Kopr-Shield ompou e CP-16 (16 oz with brush)
© CP128 (1 gallon)
Electrolube Conducts. * HCGSOTN (50mL tube)
0 0 ¢ HCGO01K (1kg bulk)
Grease)
A, CAUTION
A separate refrigerant recovery system (Robinair
machine) will be required for BEV vehicles.
Refrigerant oil from conventional diesel vehicles
can contaminate the refrigerant system in the BEV,
resulting in isolation faults in the high-voltage
system.
Isolation faults can result in loss of propulsion.
Background
Battery Electric Vehicles (BEV) require specialized tools, PPE and training for service. These specialized
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7/24/23, 1:20 PM Aftersales Service - Vehicle Service Bulletin
requirements include:
° Training
© Safety Requirements
e PPE and Tools
e Service Documentation
e Parts Stocking List (MDI)
© Warranty details
e Charging Station
¢ Who To Contact
Procedure
Things to consider and budget for:
e Technician Training
e Personal Protection Equipment (PPE) & Tools
e Parts Stocking
Training
Additional training courses will be added to the course catalog as they become available.
In Q1 of 2021, a new section will be added to the PACCAR Powertrain training site called PACCAR Electric
Vehicles that provide further online training.
PACCAR Powertrain
PACCARMX 24 is PACH Baler
pAcean mx engine ee ‘
IACCAR ngine Ourse 308. Iniine Cl MX Engines - P RMX Engines - IACCAR Axles
nite reining
Certification Requirements Certification Training Diagnostic Deep Dive Knowledge Minute
PACCAR POWERTRAIN
ee
Video Newsletters
Powertrain Newsletter
Technician Training
Servicing BEVs requires specialized training. Kenworth Electric Vehicles Training can be found on Kenworth-
Training.net
Technician EV Certification path information can be found here: EV Certification Path
¢ PACCAR EV Basics Level 0 - Kenworth Electric Vehicles Overview and Safety. This module is
required for all dealership employees to be authorized as a Kenworth Electric Vehicle Sales and Service
location.
e PACCAR EV Basics Level 1 - Introduction to Servicing Kenworth Electric Vehicles. This training will
be required for all dealership service personnel including service support staff and service management.
¢ PACCAR Level 2 training - Only PACCAR manufacturing_plant personnel are level 2 trained. Does not
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7/24/23, 1:20 PM Aftersales Service - Vehicle Service Bulletin
apply to dealership personnel at this time.
¢ PACCAR Level 3 training - Will be provided to a dealership prior to the delivery of the first Electric
Vehicle to the customer. The training will be model specific. At least 2 technicians per location will be
required to be Level 3 EV certified.
¢ PACCAR Level 4 training - Will be available at a later date when dealerships are approved to perform
internal repairs to the electrical components. Currently, this work can only be done by the BEV system
manufacturers
OTE) «= ELECTRIC VEHICLE TRAINING
: aoe eh EVALUATE
SKILLS
TRAINER
a es Saw ea ice weer ‘ti
aay ae | ~~ OPERATION WORK aes
WITHIN
BOUNDS OF BOUNDS (OF
INS TRLAC TIONS: WORK. WORK,
WSTRUCTIONS INSTRUCTIONS
las, / VV JV
(SHILLED TECH
* LIVE WORE
PACCAR training levels bordered in green are avaiable to Dealers.
Attachments
US: Tools and Shop Safety Equipment
US: PPE
Canada: Tools and Shop Safety Equipment
Canada: PPE
Charging Station Information
PACCAR Parts EV Charger Bulletin
5/6
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PACCAR BEV Extended Storage Instructions
Kenworth T680E EV Sales Bulletin
Kenworth K270E/K370E Battery Electric Vehicles Sales Bulletin
Authored by: JK
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TSB/Document ID: 46-001
Replacement Service Bulletin Number:
MFR Communication Date: 2023-07-13
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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