NHTSA ID Number: 10239661
Manufacturer Communication Number: Bulletin 97GX
TSB/Document Date: 2023-08-04
Summary
An unsealed splice may have been routed in the lower part of the under hood electronics box where it can be exposed to moisture resulting in corrosion. This corrosion may cause a warning message âÃÂÃÂElectrical system not working correctly. Please go to workshopâÃÂàto appear. Replace the unsealed splice with a wiring repair kit.
07/25/2023
Technical Service Bulletin
97GX UPDATE
Electronics Box Wiring Harness– (NVLW)
•
Strip back the sheathing of the wire in the
body harness and the wire from the
repair kit without terminals installed. .
•
Connect the wiring harness repair kit
to the wire in the body harness using
the supplied connector .
•
Use crimping pliers -VAS1978/1A- with
crimping head -VAS1978/1-1- to secure
the connector.
NOTE
The wiring harness repair kit has additional wire
length for any repairs that are needed. For
example, if the wire is found to be corroded.
•
Seal the connector using the hot air
blower -VAS1978/14A-.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Volkswagen dealer. 2023 Volkswagen of America, Inc. and Volkswagen Canada. All Rights Reserved.
June, 2023
97GX Page 11 of 17
Release Date
07/25/2023
Technical Service Bulletin
97GX UPDATE
Electronics Box Wiring Harness– (NVLW)
•
Insert the terminals from the wiring
harness repair kit into the fuse panel.
NOTE
The terminals are different types. Take note of
the terminal positions when installing them.
•
Attach the sealed crimp connector and
the new splice to the wiring harness
using the fabric tape.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Volkswagen dealer. 2023 Volkswagen of America, Inc. and Volkswagen Canada. All Rights Reserved.
June, 2023
97GX Page 12 of 17
Release Date
07/25/2023
Technical Service Bulletin
97GX UPDATE
Electronics Box Wiring Harness– (NVLW)
•
Wrap the wiring harness with about 10
cm of fabric tape in the area indicated .
•
Install a new cable tie in the area indicated
.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Volkswagen dealer. 2023 Volkswagen of America, Inc. and Volkswagen Canada. All Rights Reserved.
June, 2023
97GX Page 13 of 17
Release Date
07/25/2023
Technical Service Bulletin
97GX UPDATE
Electronics Box Wiring Harness– (NVLW)
•
Reassemble the vehicle in the reverse
order of removal.
•
Torque electronics box bolts to 8 Nm.
•
Torque nut for SA fuse panel cable to
6 Nm.
•
Torque nut for the 12V battery negative
clamp to 5 Nm.
•
Torque Impact Member bolts to 20 Nm.
•
Adapt the power window lifters and
steering angle sensor as needed.
NOTE
If there are warnings displayed in the vehicle
after completing the repair, check the repair kit
installation for any issues. The following faults
may be stored in the ECM if the terminals are not
fully seated in the fuse panel: 03B88, 0A2E5,
03B86, and 05A2D.
NOTE
At the end of the diagnosis, the diagnostic tester
requires the calibration of the three-phase drive
-VX54-.
The calibration does not have to be performed at
the end of the diagnosis; it can be carried out
without the diagnosis tester on a test drive above
20 mph/ 35 kph (before returning the vehicle to
the customer).
CRITICAL REPAIR STEP
STOP!
Perform a test drive above 20 mph/ 35 kph to
calibrate the three-phase drive -VX54-.
When performing this road test, the vehicle will
momentarily lose acceleration when the threephase drive -VX54- calibrates. Ensure the road
test is performed in a safe manner.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Volkswagen dealer. 2023 Volkswagen of America, Inc. and Volkswagen Canada. All Rights Reserved.
June, 2023
97GX Page 14 of 17
Release Date
Technical Service Bulletin
07/25/2023
97GX UPDATE
Electronics Box Wiring Harness– (NVLW)
Claim Entry Instructions
After Update has been completed, enter claim as soon as possible to help prevent work from being duplicated
elsewhere. Attach the ELSA screen print showing action open on the day of repair to the repair order.
If customer refused campaign work or vehicle is out of the specified warranty parameter for this Update:
U.S. dealers: Submit request via WISE under the Campaigns/Update/Recall Closure option.
Canada dealers: Upload the repair order [signed by customer] to Volkswagen WIN/Operations/Campaign
Closure.
Service Number
Damage Code
Parts Vendor Code
Claim Type
97GX
0099
WWO
Sold vehicle: 7 10
Unsold vehicle: 7 90
Causal Indicator
Vehicle Wash/Loaner
Mark REPAIR KIT* as causal
Do not claim wash/loaner under this action
U.S.A.: Loaner/rental coverage cannot be claimed under this action. However,
loaner/rental may be covered under the Alternate Transportation Program. Please refer
to the Volkswagen Warranty Policy and Procedures Manual for loaner claims information
and reimbursement details.
Canada: Loaner/rental coverage cannot be claimed under this action. Please refer to the
Volkswagen Service Loaner Program to determine loaner eligibility.
Criteria I.D.
01
LABOR
Labor Op
Time Units
Description
9713 23 99
70
Fit wiring harness
AND (IF NECESSARY)
2706 89 50
10
Connect battery charger
0150 00 00
Time stated on
diagnostic protocol
GFF operations
9310 83 50
See ELSA
Deactivate and reactivate high voltage
system (only if voltage is not 0V after
disconnecting the 12V battery)
0121 00 04
10
Test drive
PARTS
Quantity
Part Number
Description
1.00
10A998110
REPAIR KIT*
0.05
N 10729001
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Volkswagen dealer. 2023 Volkswagen of America, Inc. and Volkswagen Canada. All Rights Reserved.
June, 2023
97GX Page 15 of 17
Release Date
07/25/2023
Technical Service Bulletin
97GX UPDATE
Electronics Box Wiring Harness– (NVLW)
Additional Actions Some of the affected vehicles may be involved in additional Actions. Please check your
ELSA Campaign/Action Information screen so that any additional required work can be
done simultaneously.
Verifying Vehicle
Eligibility
To verify vehicle eligibility for this Update, always check the ELSA Campaign/Action
Information screen. The ELSA system is the only binding inquiry and verification system;
other systems are not valid and may result in non-payment of a claim.
Help for Claim
Entry
For questions regarding claim entry, contact Volkswagen Warranty.
Required
Customer
Notification
Inform your customer in writing by recording on the Repair Order any and all work that
was conducted on the vehicle, including any and all updates completed under this Update.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Volkswagen dealer. 2023 Volkswagen of America, Inc. and Volkswagen Canada. All Rights Reserved.
June, 2023
97GX Page 16 of 17
Release Date
Technical Service Bulletin
07/25/2023
97GX UPDATE
Electronics Box Wiring Harness– (NVLW)
Required Parts
Parts Control Type:
Free Order
Parts will be managed by Free Order
Initial Allocation:
NO
There will be no parts allocation. Please reference the Repair Projection Tool (below)
to view your potential VIN population.
Repair Projection Tool:
(right click to open)
Criteria
Quantity
Part Number
P.O.C. Part Description
Ordering Method
1
10A-998-110
REPAIR KIT
Free Order
N -107-290-01
Free Order
01
75 cm
NOTE
Campaign parts should always be ordered as per the parts information in this circular. The ordering system will
supersede the part, if applicable.
• Properly store (retain), destroy or dispose of removed parts in accordance with all state/province and local
requirements, unless otherwise indicated and/or requested through the Warranty Parts Portal (WPP) for U.S.
and the Part Destruction and Core Disposition Report for Canada.
Required Special Tools
Wiring Harness Repair
Set
-VAS1978B-
Additional Information
All parts and service references provided in this Update are subject to change and/or removal. Always check
ELSA for the most current version of this document.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are
not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Volkswagen dealer. 2023 Volkswagen of America, Inc. and Volkswagen Canada. All Rights Reserved.
June, 2023
97GX Page 17 of 17
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TSB/Document ID: Bulletin 97GX
Replacement Service Bulletin Number:
MFR Communication Date: 2023-07-25
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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