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NHTSA ID Number: 10239093

Manufacturer Communication Number: FT5405

TSB/Document Date: 2023-07-12


Summary

Power steering lines chaffing the rear shell.


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TSB/Document ID: FT5405

Replacement Service Bulletin Number:

MFR Communication Date: 2023-07-07

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: STEERING

MFR Component System:

MFR Component Subsystem:


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FT5405

FAST TRACK
REFERENCE:

Nova BuseBay logo Manuals

SECTION:

09: Hydraulic system
01: Body

RS NO:

MQR 7621-2647

APPLICATION DEADLINES: 2024AU01
CLAIM REFERENCE NUMBER: WB5405

EFFECTIVE IN PROD.: LD08
SUBJECT:

Power steering lines

JUSTIFICATION:

Power steering lines chaffing the rear shell.

LEVEL

DIRECT CHARGES

DESCRIPTION

1

Make a cut out in the rear shell fiberglass, replace the hose as
required.

2

TIME

LABOUR

MATERIAL

Nova BuseBay logo

Nova BuseBay logo

2h

MATERIAL REQUIRED PER VEHICLE
QTY

PART NO

REV.

DESCRIPTION

LEVEL 1

1

N95740-53

HOSE HYDRAULIC POWER STEERING

LEVEL 1 SHOP SUPPLIES***

60ml

N37005

A

SIKA 521 UV WHITE (250 ml)

60ml

N10844

C

SIKA 205 AKTIVATOR (600 ml)

***WHEN YOU ORDER, SPECIFY THE NUMBER OF VEHICLES TO REPAIR.

LEVEL 2

Materials will be available within 25 days once your order has been placed.
To order, please contact novabus.parts@volvoeBay logo.com
Or by phone for CANADA 1-800-771-6682, for USA 1-877-999-8808
Specify document number, quantity of parts required and shipping address.

DISPOSAL OF PARTS
REMOVED PARTS ARE:

DISCARDED
*

RETAINED

Yes

* Dispose of the unused parts and the defective parts in
accordance with local environmental standards in effect.

REVISION HISTORY
REV.

DATE

NR

2023JL06

APPROVED BY:
NQF772004 VERSION 3

CHANGE DESCRIPTION

Initial release

Signature

numérique de Irina
Irina
Negoescu
: 2023.07.07
Negoescu Date
10:41:59 -04'00'

WRITTEN BY

André Pelletier

PAGE 1 OF 5

FT5405

FAST TRACK
IMPORTANT: CERTAIN ORDERS MAY NOT INCLUDE ALL UNITS
CLIENT

ORDER

ROAD NUMBER

VIN (2NVY/4RKY...)

FROM

TO

FROM

TO

QTY

New York City Transit - NYCT

LD08

8759

8931

L82J5M9778156

L82J8N9778508

205

New York City Transit - NYCT

LE84

8964

8987

L82J7N9778659

L82J7N9778659

24

PAGE 2 OF 5
NQF772004 VERSION 3

FAST TRACK

FT5405

WARNING

FOLLOW YOUR INTERNAL SAFETY PROCEDURES.

Figure 1 - Power Steering Lines Chaffing the Rear Shell

PAGE 3 OF 5
NQF772004 VERSION 3

NQF772004 VERSION 3

Page 2

Remove this area
of the fiberglass

There should be
a relief cut from
the supplier to
avoid this
interference

Option
409343.25
chafes on the
rear shell.

Recoat

3

Ensure atv 0024 is
followed for surface
prep.
Topcoat exposed
fiberglass with sika 521
uv

Make a clean straight cut
through the fiberglass.
Use caution to not cut
the hydraulic hose if
installed

Use jig or measure
21mm from bottom
deck.
There is a scribe line that
can be followed.
Relief cut 5”in length

Commentaires /
Comments

LD08 and LE84

Cut

Mark area
to cut

1

2

Action

#

Instructions Spéciales/ Special Instruction

FAST TRACK
FT5405

PAGE 4 OF 5

Page 3

For rear shells
that are not
installed, the
entire length
must be
removed
FAST TRACK

NQF772004 VERSION 3

FT5405

PAGE 5 OF 5

1


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