NHTSA ID Number: 10238667
Manufacturer Communication Number: 08-004-23
TSB/Document Date: 2023-07-05
Summary
Some vehicles with the two-step deployment control air bag module may exhibit a clicking sound when turning the steering wheel. This is caused by the horn spring (1) of the airbag module interfering with the black color tape (2) of the clock spring harness (3), resulting in a stick-slip noise (click on attached sound file below).
BULLETIN NOTES
APPLICABLE MODEL(S)/VINS
2019-2020 Mazda3 vehicles (Japan built) with VINs lower than JM1 BP**** ** 150801 (Produced before Aug. 5, 2019)
DESCRIPTION
Some vehicles with the two-step deployment control air bag module may exhibit a clicking sound when turning the
steering wheel. This is caused by the horn spring (1) of the airbag module interfering with the black color tape (2) of the
clock spring harness (3), resulting in a stick-slip noise (click on attached sound file below).
To eliminate this concern, a material change of the harness tape is planned.
Customers having this concern should have their vehicle repaired using the following repair procedure.
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06/14/2023 02:55 PM tlawrenc
REPAIR PROCEDURE
1. Verify the customer concern.
2. Detach the driver side air bag module according to the instructions on MGSS (DRIVER-SIDE AIR BAG MODULE
REMOVAL [TWO-STEP DEPLOYMENT CONTROL SYSTEM - US/CANADA SPEC.])
3. Select the thinnest piece of urethane tape from the noise part kit (TA01-76-100) and cut out a 70 mm x 40 mm piece.
Tape specification:
• Thickness: 0.5 mm
• Size: 150 mm x 100 mm
4. Wrap the clock spring harness from its root with the urethane tape (1) in order to cover the black color tape that is
covering the harness.
NOTE: There is no need to cover the entire black color tape with the urethane tape in case the black color tape is longer
than the urethane tape. The designated urethane tape length is enough to avoid clicking noise.
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06/14/2023 02:55 PM tlawrenc
5. Reinstall the driver side module according to the instructions on MGSS (DRIVER-SIDE AIR BAG MODULE
INSTALLATION [TWO-STEP DEPLOYMENT CONTROL SYSTEM - US/CANADA SPEC.])
NOTE: DO NOT route the air bag harness between the air bag connectors. Route the harness outside of the connecters
as detailed by the red arrow.
6. Verify repair.
PARTS INFORMATION
Part Number
Description
Qty.
TA01-76-100
Noise Part Kit
1
Note
Use the thinnest tape.
4 vehicles can be repaired wit
h one part kit.
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WARRANTY INFORMATION
NOTE:
• This warranty information applies only to verified customer complaints on vehicles eligible for warranty repair.
• This repair will be covered under Mazda
’s New Vehicle Limited Warranty term.
• Additional diagnostic time cannot be claimed for this repair.
Warranty Type
A
Symptom Code
82
Damage Code
90
Part Number Main Cause
****-66-CS0
(Select the part number of clock spring applicable to the
subject vehicle from the GEPC and enter it.)
Quantity
Operation Number / Labor Hours:
0
XXR61ARX / 0.2 Hrs.
NOTE: Claim Noise Part Kit (TA01-76-100) as a related part on the first of 4 vehicles.
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06/14/2023 02:55 PM tlawrenc
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TSB/Document ID: 08-004-23
Replacement Service Bulletin Number:
MFR Communication Date: 2023-06-14
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: AIR BAGS
MFR Component System:
MFR Component Subsystem:
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