retainer.
• Install all the bolts at the compounder bearing
retainer and tighten to 12 Nm (105 in. lbs.)

Page 29 of 40
© 2013 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
• Install underdrive compounder snap ring at top of
the compounder bearing retainer
1= Tapered side
2=Flat side

• Make sure select fit shim (2) is located on the
transfer shaft (1) prior to installing the transfer gear.

Page 30 of 40
© 2013 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
• Install transfer gear (3) onto transfer shaft.
• Install Holder (2) 9739 onto the transfer gear
(underdriver compounder side).
• Install new transfer gear (underdrive compounder
side) nut Part No. WHT004510 and tighten to 271
Nm (200 ft. lbs.).
• Use stake tool 9721 and stake new nut.

• Clean the transfer gear cover sealing surface and
mating surface.
• Install the oil scavenger (2).

Page 31 of 40
© 2013 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
• Spread a bead of sealant Part No. D 1763211O
onto the transfer gear cover sealing surface.
• Install transfer gear cover (1) to case bolts (2) and
tighten to 12 Nm (105 in. lbs.).

• Install the underdrive compounder oil transfer tubes
(1) into the underdrive compounder.

Page 32 of 40
© 2013 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
• Position the valve body near the underdrive
compounder oil transfer tubes and slide the valve
body manual valve pin (1) into the slot in the rooster
comb.

• Slide the valve body onto the underdrive
compounder transfer tubes (2).

Page 33 of 40
© 2013 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
• Install the twenty one valve body to case bolts and
tighten to 6 Nm (50 in. lbs.).
Note:
Valve body to case bolt torque is critical during valve
body installation. Failure to torque bolts could result in
improper operation.

• Install the detent arm (1) onto the pin at the valve
body.
• Install the screw (3) at the detent arm and tighten to
6 Nm (50 in. lbs.).

Page 34 of 40
© 2013 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
• Install the electrical connector at the valve body.
• Install new transmission filter and nuts, tighten to 5
Nm (40 in. lbs.).
• Clean the oil pan and magnet.
• Spread a bead of Sealant Part No. D 1763211O
onto the oil pan sealing surface.
• Install oil pan and tighten oil pan bolts to 6 Nm (50
in. lbs.).

• Spread a bead of Sealant Part No. D 1763211O
onto the valve body oil pan sealing surface.
• Install the valve body oil pan and tighten bolts to 12
Nm (105 in. lbs.).
Note:
Install the three oil pan studs in the locations recorded
in removal procedure.

• If equipped, install the ground cable and tighten bolt.
• If equipped, install the ground cable clip at the valve body pan.
• Install the disc brake caliper and adaptor bracket assemble over the rotor and knuckle.
• Install the mounting bolts securing the caliper adapter bracket to the knuckle and tighten bolts to 169 Nm (125
ft. lbs.).
• Place wheel and tire into position on hub and lightly snug all five wheel mounting nuts. DO NOT tighten wheel
at this time.
Page 35 of 40
© 2013 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
• Lower vehicle.
• Progressively tighten all wheel mounting nuts in the proper sequence. Tighten nuts to a final torque of 135 Nm
(100 ft. lbs.)
• If applicable, install wheel center cap.
• Install the wire harness retaining clip onto the valve body oil pan.
• Install the three valve body sound deadener retaining clips Part No. WHT004266.
• Reposition the engine coolant heater tube and secure the tube with the hold down bolt located on the left side
of the engine, and the hold down clamp bolt attached to the front of the engine.
• Attach the solenoid pack connector at the valve body oil pan and secure it with the connector lock.
• Install the shift cable onto the manual lever.
• Reconnect the oil cooler lines onto the transaxle.
• 3.8L vehicles, install the exhaust crossover pipe.
• Reconnect radiator over flow hose onto the radiator fill neck and install the recovery bottle.
• Install Battery.
• Top off transmission fluid with Part No. ATF Part No. GUS 0001621Q (VW ATF+4).

Page 36 of 40
© 2013 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Warranty

To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)

Year(s)

Eng.
Code(s)

Trans.
Code(s)

Routan

2010

All

6 spd.
Automatic

VIN Range From

VIN Range To

All

All

(LGG)
Claim Type:

Use applicable Claim Type

1)

SAGA Coding
Service Number:

Damage

3911

HST

Code

CWM
2024846

0020

Damage Location

Parts Manufacturer

(Depends on Service No.)

(removed part)

Use applicable when
indicated in ElsaWeb
(L/R)

USM

2)

3)

39112099 = 470 TU (includes pre and post repair road test)

Labor Operation : 3.8L Only

3)

39116099 = 520 TU (includes pre and post repair road test)

Causal: 4.0L select labor operation

39112099

Causal: 3.8L select labor operation

39116099

Labor Operation : 4.0L Only

Diagnostic Time
GFF Time expenditure

01500000 = XX TU max.

Road Test

01210002 = 10 TU
01210004 = 10 TU

Technical Diagnosis

01320000 = XX TU max.

4)

NO
Included in Labor time
NO

Claim Comment: Input “As per Technical Bulletin 2024846” in comment section of Warranty Claim.

Page 37 of 40
© 2013 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
1)

Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only

2)

Code per warranty vendor code policy.

3)

Labor Time Units (TUs) are subject to change with Elsa updates.

4)

Documentation required per Warranty Policy Procedures Manual.

Required Parts and Tools
Legend: AR = as required

Part Description

Part No:

Quantity

Nut, Transfer Gear Retaining

WHT004510

1

ATF-RTV

D 1763211O

1 (AR)

ATF+4

GUS0001621Q

4

Spacer, Transfer Shaft Bearing

7B0323345BD

1 (AR)

7B0323345BE

1 (AR)

7B0323345BF

1 (AR)

7B0323345CA

1 (AR)

7B0323345CB

1 (AR)

4.13-4.15 mm (0.1626-0.1634 in.)
(expected minimal usage)
Spacer, Transfer Shaft Bearing
4.16-4.18 mm (0.1638-0.1646 in.)
(expected minimal usage)
Spacer, Transfer Shaft Bearing
4.19-4.21 mm (0.1649-0.1657 in.)
(expected minimal usage)
Spacer, Transfer Shaft Bearing
4.22-4.24 mm (0.1661-0.1669 in.)
(expected minimal usage)
Spacer, Transfer Shaft Bearing
4.25-4.27 mm (0.1673-0.1681 in.)
(expected minimal usage)

Page 38 of 40
© 2013 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Spacer, Transfer Shaft Bearing

7B0323345CC

1 (AR)

7B0323345CD

1 (AR)

7B0323345CE

1 (AR)

7B0323345CF

1 (AR)

7B0323345DA

1 (AR)

7B0323345DB

1 (AR)

7B0323345DC

1 (AR)

7B0323345DD

1 (AR)

7B0323345DE

1 (AR)

7B0323345DF

1 (AR)

7B0323433AE

1

4.28-4.30 mm (0.1685-0.1693 in.)
(expected minimal usage)
Spacer, Transfer Shaft Bearing
4.31-4.33 mm (0.1697-0.1705 in.)
(expected minimal usage)
Spacer, Transfer Shaft Bearing
4.34-4.36 mm (0.1709-0.1717 in.)
(expected minimal usage)
Spacer, Transfer Shaft Bearing
4.37-4.39 mm (0.1720-0.1728 in.)
(expected minimal usage)
Spacer, Transfer Shaft Bearing
4.40-4.42 mm (0.1732-0.1740 in.)
(expected minimal usage)
Spacer, Transfer Shaft Bearing
4.43-4.45 mm (0.1744-0.1752 in.)
(expected minimal usage)
Spacer, Transfer Shaft Bearing
4.46-4.48 mm (0.1756-0.1764 in.)
(expected minimal usage)
Spacer, Transfer Shaft Bearing
4.49-4.51 mm (0.1768-0.1776 in.)
(expected minimal usage)
Spacer, Transfer Shaft Bearing
4.52-4.54 mm (0.1780-0.1787 in.)
(expected minimal usage)
Spacer, Transfer Shaft Bearing
4.55-4.57 mm (0.1791-0.1799 in.)
(expected minimal usage)
Snap ring

Page 39 of 40
© 2013 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Bearing and Cup

7B0323415

2

Filter kit

7B0325433

1

Gasket

7B0253315

2 (3.8L engine only)

Nut

WHT004266

3

Tool Description

Tool No:

Tube quick connect removal tool

8875A

Gear Holder

9739

Nut staking tool

9721

Impact driver

-

Underdrive compounder puller adapter

9908

Slide hammer

C-3752

Bearing splitter

1130 (VW tool #15/3)

Installer

6756

Press puller

C-293-PA

Adapters

9738

Press plug

9678

Installer

9952

Drive handle

C4171

Wiring terminal removal tool

6680-2

Wiring terminal removal tool

6680-3

Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.

Page 40 of 40
© 2013 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.