NHTSA ID Number: 10237037
Manufacturer Communication Number: TS30-FC-2211
TSB/Document Date: 2023-05-31
Summary
Jump Start Cable Insulation Improvement
SERVICE BULLETIN
Subject: Jump Start Cable Insulation Improvement
Bulletin Type:
Bulletin No: TS30-FC-2211
PQR No: 500000007120
Rev No: 00
Ref. No: 700004130
Vehicle Model: TS30 EPA21
Flat Rate Time / Code:30 min
Date of issue: 19.09.2022
Modify Before: 19.09.2023
What to do with off coming parts:
What to do with outstanding parts of previous
revision:
☐ Scrap
☐Return
☐Use with additional parts
☐On consignment
☒ No off coming parts
☐Scrap
☐Return
☐Use with additional parts
☐On consignment
☒ No outstanding parts
Description of the modification:
The purpose of the bulletin is improving the
insulation of jump start cable.
Bulletin Responsible: Utku Devecioğlu
Published & Approved By: Gokhan Avcılar
Field Fix Conditional
SERVICE BULLETIN
SAFETY INSTRUCTIONS
1. Mechanical Requested Dress Code
WARNING:
Dress properly to avoid personal injury and damage to the
vehicle
Always wear protective clothing
Do not wear any worn or loose-fitting clothing
Remove jewelry before starting to work
In case of long hair, use hairnet
The illustration on the left shows some of the correct and
incorrect clothing
Sharp edged items should be avoided in order not to
scratch vehicle (i.e. belts, watches, necklace)
2. Protect Seats when Mechanic Starts Working
Seats, trimming, upholstery stuff and carpeting should be
protected with appropriate coverings.
3. Welding on the Chassis
a. Always disconnect the batteries (starting with the negative lead).
b. Disconnect the connectors of electrical and electronic equipment (electronic control units,
sensors and actuators) if they are less than 2 meters away from the chassis part to be
welded or the earth terminal of the welding equipment.
c. The earth terminal should never be attached to vehicle components such as engine, axles
and springs. Arcing on these parts is not permitted, because of the risk of damage to
bearings, springs, etc.
d. The earth terminal must make good contact and be placed as close as possible to the part to
be welded.
e. Plastic pipes, rubber parts and parabolic springs should be well protected against welding
spatter and temperatures higher than 70°.
f. The contact switch must not be in the accessory or contact position. The contact key should
be removed.
g. Reconnect in reversed order of disconnecting. Ensure that a good earth connection is made
between chassis, engine and cab.
SERVICE BULLETIN
INCLUDED PARTS LIST
Part no
Part Name
QTY
Unit of Measure
RP999154Y
Cable Lug Insulation
Pipe
1
Pieces
Technical Instructions:
1. Disconnect the battery switch
2. Open the motor lid door.
3. Locate the jump start connection.
SERVICE BULLETIN
4. Disconnect the Cable from jump start by taking out the nut.
SERVICE BULLETIN
5. Remove the old Insulation pipe.
6. Attach the new improved insulation pipe to the lug. For constrictive insulation pipe can be attached by using fast
drying lubrication.
.
SERVICE BULLETIN
7. Reconnect the cable to the jump start
8. Close the motor lid.
SERVICE BULLETIN
LABOR BREAKDOWN
Application
Time
Changing the cable insulation
30
Total Labor Time
30
Chasis Numbers
NLTAPLA58N1000273
OA16469
TS30
ABD
NLTAPLA56N1000272
OA16468
TS30
ABD
NLTAPLA54N1000271
OA16467
TS30
ABD
NLTAPLA52N1000270
OA16421
TS30
ABD
NLTAPLA56N1000269
OA16420
TS30
ABD
NLTAPLA54N1000268
OA16419
TS30
ABD
NLTAPLA52N1000267
OA16418
TS30
ABD
NLTAPLA50N1000266
OA16417
TS30
ABD
NLTAPLA59N1000265
OA16416
TS30
ABD
NLTAPLA57N1000264
OA16415
TS30
ABD
NLTAPLA55N1000263
OA16414
TS30
ABD
NLTAPLA53N1000262
OA16413
TS30
ABD
NLTAPLA51N1000261
OA16412
TS30
ABD
NLTAPLA5XN1000260
OA16392
TS30
ABD
NLTAPLA53N1000259
OA16391
TS30
ABD
NLTAPLA51N1000258
OA16390
TS30
ABD
NLTAPLA5XN1000257
OA16389
TS30
ABD
NLTAPLA58N1000256
OA16388
TS30
ABD
NLTAPLA56N1000255
OA16387
TS30
ABD
NLTAPLA54N1000254
OA16386
TS30
ABD
NLTAPLA52N1000253
OA16385
TS30
ABD
NLTAPLA50N1000252
OA16384
TS30
ABD
NLTAPLA59N1000251
OA16383
TS30
ABD
NLTAPLA57N1000250
OA16382
TS30
ABD
NLTAPLA50N1000249
OA16272
TS30
ABD
NLTAPLA50M1000248
OA16248
TS30
ABD
NLTAPLA57N1000281
OA15583
TS30
ABD
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TSB/Document ID: TS30-FC-2211
Replacement Service Bulletin Number:
MFR Communication Date: 2023-05-25
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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