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NHTSA ID Number: 10236765

Manufacturer Communication Number: SJ1001860

TSB/Document Date: 2023-05-30


Summary

incorrect wiring diagrams for certain customer functions for CMA MY24.


HVCH & LHD

I1005AB 2TBD 0.35 OG
Left_Engine_Bay PHEV HVCH & RHD

D

G1090A 9TBD 10.0 BK
OBC_GND PHEV common

HV/LV_GND

CAN

C1

DC5S

SILVER

HB1012A 3ZMH 4 RD
HV_EB PHEV common

SILVER

HC1012A 3ZMH 4 BK
HV_EB PHEV common

DC1
HVDCDC2
94/315:5

94/315:6

31/HV009:1

HD1018A 3ZMH 0.01 SCRN
HV_EB PHEV common

shield_HVDC+

HVDC+

94/324.1:10

SILVER

G1

HVDC_ELAC_+

AC31S

C5S

SILVER

OBC+

SILVER

OBC-

C1

C2

M2_2152

HVIL-

OBC_IL_IN

SC28

C3_IL

I1003C 2TBD 0.35 BK/GN
HV_Charge PHEV common

HVIL+

Interlock-

HVIL_2_OUT
A17

OBC_IL_OUT

DC4_IL

HVIL_2_IN

C4_IL

A18

Interlock+
DC3_IL

4/238.1

D

shield_OBC+

I1004A 2TBD 0.35 BU
HV_Charge PHEV common

SC27

94/324:10

G1S
U

Shield_Phase_U

HD1011A 3ZLH 0.01 SCRN
HV_CISG PHEV common

Screen_U

C

Interlock_A_LV

1/4.1

HIGH VOLTAGE BATTERYeBay logo

I1001D

3TBD 0.35 YE

HV_EB

PHEV

RHD

I1001A 3TBD 0.35 YE
HV_EB PHEV LHD
I1005C

3TBD 0.35 OG

HV_EB

PHEV

I1005D

3TBD 0.35 OG

HV_EB

PHEV

LHD

RHD

ON BOARD CHARGER OBC
94/324.1:9

E

The copying, distribution and utilization of this document
as well as the communication of its contents to others
without expressed authorization is prohibited. Offenders
will be held liable for payment of damages. All rights
reserved in the event of the grant of a patent, utility
model or ornamental design registration.

623A_PP_CC_04_06_2023
1H2_El_Distribution_High_Voltage_PHEV

Document title

Document Type
DRAW/ELSY

CEVT Document No

VOLVOeBay logo

8888522365

VOLVOeBay logo CAR CORPORATION

F

E

94/324:9

Issue

035

1

2

3

4

5

6

7

Release Status

RELEASED
Edited
March/30/2023

Page No
49/146

8

F

1

2

3

4

A

5

6

7

8

1K El Energy Management High Voltage 623
A

CAN
SA1003B 2TBD 0.5 RD
Engine BEV RWD

Vbatt
SC1

4/563 HIGH TO LOW VOLTAGE CONVERTER MODULE HLCM
ER04 CPSR_Crash relay

EF48_2

SR1001A 2TBD 0.75 BU/GY
Left_Engine_Bay BEV common

94/301:10

SR1001B 2TBD 0.75 BU/GY
Left_Engine_Bay BEV common

94/301:11

SA1002A 2TBD 0.5 RD
Left_Engine_Bay BEV common

IHFA
EF28_2

RES_SINLO

CAN

93/1_498
IEM/HVbatt/IHFA_CPSR

SR1001J 2TBD 0.75 BU/GY
Engine BEV AWD

PSR

SA1002C 2TBD 0.5 RD
Engine BEV AWD

Vbatt

SC13
RES_SINHI

SC5

SC12

SC10

94/305:7

SC11

VS1007C 2TBD 0.5 YE/OG
Engine BEV AWD

RES_EXC+
SC6

SC7

SC14

SC15

SC17

SC18

4/378

INVERTER HIGH VOLTAGE FRONT AXLE IHFA

SC 9

C

93/3_516

SA2020H 2TBD 0.35 RD
Body BEV common

SA2020A 2TBD 0.35 RD
Body BEV common

94/514:23

SA2021E 2TBD 0.75 RD
Underbody BEV common

SC 17

SC 7

RES_COSLO

Vbatt__KL30_

VA1108B 2TBD 0.5 YE/GN
Underbody BEV common

SC 25

SC 8

VS1107B 2TBD 0.5 YE/OG
Underbody BEV common

RES_EXC+

15/50 CENTRAL JUNCTION BOX

VA1106B 2TBD 0.5 GY/OG
Underbody BEV common

SC 2

RES_EXCSC 10

SC 18

SC 26

MTR_TEMP2+
SC 3

VS1109B 2TBD 0.5 GY/YE
Underbody BEV common

SILVER

SC 11

Resolver_excitation_negative

B

A4
T2_2_566

SILVER

Temperature_sensor_1R1+
A1

SILVER

Temperature_sensor_1R2A7

T2_11_566

SILVER

Temperature_sensor_2R1+
A2

SILVER

Temperature_sensor_2R2A8

T2_13_566

6/272.2
SILVER

ELECTRIC FRONT AXLE DRIVE EFAD

Resolver_sineSC11

SILVER

Ground
C1

Resolver_sine+
SC5

T2_8_600

SILVER

Resolver_cosine+
SC6

SILVER

Resolver_cosineSC12

T2_10_600

SILVER

G1005B 2SBD 16.0 BK
Rear_Transmission_GND BEV common

31/HV004:1

M

C

Resolver_excitation_positive
SC4

SILVER

Resolver_excitation_negative
SC10

T2_5_600

SILVER

Temperature_sensor_1R1+
SC1

SILVER

Temperature_sensor_1R2SC7

SILVER

T2_1_600

Temperature_sensor_2R1+
SC2

RS1107B 2TBD 0.5 BN/GN
Underbody BEV common

MTR_TEMP2-

M

Resolver_excitation_positive
A5

RS1106B 2TBD 0.5 VT/GY
Underbody BEV common

MTR_TEMP1-

4/584

SILVER

RS1105B 2TBD 0.5 GY/VT
Underbody BEV common
VS1108B 2TBD 0.5 VT/OG
Underbody BEV common

MTR_TEMP1+

Resolver_cosineA11

T2_4_566

VA1107B 2TBD 0.5 GN/VT
Underbody BEV common

RES_COSHI

CPSR

Resolver_cosine+
A12

SILVER

R1105B 2TBD 0.5 YE
Underbody BEV common

RES_SINLO

SR1011F 2TBD 0.75 BU/GY
Underbody BEV common

SILVER

RS1007C 2TBD 0.5 GN/VT
Engine BEV AWD

MTR_TEMP2-

SC 1

CF15_2

VS1009C 2TBD 0.5 GY/YE
Engine BEV AWD

MTR_TEMP2+

Resolver_sine+
A10

T2_9_566

RS1006C 2TBD 0.5 VT/GY
Engine BEV AWD

MTR_TEMP1-

RES_SINHI

ASDM_IEM_KL30

VS1008C 2TBD 0.5 VT/OG
Engine BEV AWD

MTR_TEMP1+

94/514:5

ENGINE JUNCTION BOX

94/514:21

15/49

94/304:40

SA1001B 2TBD 0.75 RD/GN
Body BEV common

EF24_2

SR1001E 2TBD 0.75 BU/GY
Body BEV common

SA1001A 2TBD 0.75 RD/GN
Left_Engine_Bay BEV common

HVB

Resolver_sineA6

RS1005D 2TBD 0.5 GY/VT
Engine BEV AWD

RES_EXC-

B

SILVER

1...3435363738...124

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TSB/Document ID: SJ1001860

Replacement Service Bulletin Number:

MFR Communication Date: 2023-04-25

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:ELECTRICAL

MFR Component System:

MFR Component Subsystem:


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