Loading...

NHTSA ID Number: 10236765

Manufacturer Communication Number: SJ1001860

TSB/Document Date: 2023-05-30


Summary

incorrect wiring diagrams for certain customer functions for CMA MY24.


SILVER

DC_ChargeN1

CIDD3_IL

DC5S

HIGH TO LOW VOLTAGE CONVERTER MODULE HLCM

SILVER

DC_ChargeP1

CIDDCIDD2
CIDD_HVIL+

shield_HVDC+

4/563

Shield_Charge_Pos

CIDD+
CIDD1

AUX_B3

12V+
LV1

B

SILVER

Shield_Charge_Neg
DC_Charge_Shield

DC2
shield_IEM+

94/301:7

HVIL_SC6
HVIL_+

I1010C 2TBD 0.5 YE
Engine BEV

RWD

SC27

CAN
HV_IL_in

IEM+
IEM2

DC4_IL

SILVER

HV_IL_out
DC3_IL

32212433

IEM2S

SILVER

SILVER

IEMIEM1

SILVER

shield_IEM-

D

D

IEM1S

4/238 ON BOARD CHARGER OBC

IEM_HVIL+
IEM3_IL
IEM_HVIL-

IEM4_IL
94/304:5

HVDC_POS_SCRN
HVDC_MAIN 1S

M

HVDC_POS_MAIN
HV_MAIN_POS 1

SILVER

HVDC_NEG_MAIN
HV_MAIN_NEG 1

SILVER

M1_136

HVDC_NEG_SCRN
HVDC_MAIN 2S

HVIL_2_EXT_OUT

M1_137

HVIL+

LV26
HVIL_2_EXT_IN

94/514:20

LV15

SC 15

HVIL-

E

SC 16

E

HIGH VOLTAGE BATTERYeBay logo

4/584 INVERTER HIGH VOLTAGE REAR AXLE IHRA

The copying, distribution and utilization of this document
as well as the communication of its contents to others
without expressed authorization is prohibited. Offenders
will be held liable for payment of damages. All rights
reserved in the event of the grant of a patent, utility
model or ornamental design registration.

Document title

623A_PP_CC_04_06_2023

Document Type
DRAW/ELSY

Release Status

1H1_El_Distribution_High_Voltage_BEV_623A_RWD

CEVT Document No

VOLVOeBay logo

8888522365

VOLVOeBay logo CAR CORPORATION

F

Issue

035

1

2

3

4

5

6

7

RELEASED
Edited

April/12/2023
Page No
48/146

8

F

1

2

3

4

5

I1001B

6

7

8

2TBD 0.35 YE

Left_Engine_Bay PHEV

LHD

I1001C 2TBD 0.35 YE
Left_Engine_Bay PHEV

A

RHD

A

I1003B 2TBD 0.35 BK/GN
Left_Engine_Bay PHEV common

LIN
Interlock_B
HV3_IL
Interlock_A
HV4_IL
HV+

SILVER

HV1

CAN

HVIL_+

94/301.1:33

I1003A 9TBD 0.35 BK/GN
Engine GEP3 & PHEV common

94/301.1:14

I1002B 9TBD 0.35 BU
Engine GEP3 & PHEV common

SC10

I1002A 2TBD 0.35 BU
Left_Engine_Bay PHEV common

HVIL_SC11

LV6

HV-

SILVER

HV2

Interlock_B_LV
LV7

shield_HV
HV5S

CAN

HVIL_ELAC_IN+

B

AUX13_IL

4/217

AIR CONDITION CONTROL MODULE ACCM

B

LIN

HVIL_ELAC_OUT+
AUX14_IL

HD1017A 4ZMH 0.01 SCRN
HV_ACCM PHEV common

shield_ELAC
AUX15S
HVDC_ELAC_-

SILVER

HC1010A 4ZMH 4 BK
HV_ACCM PHEV common

SILVER

HB1010A 4ZMH 4 RD
HV_ACCM PHEV common

AUX12

HA1001A 3ZLH 25 BK
HV_CISG PHEV common
M1_208

Screen_V
H1S

M

V

M1_207

Screen_W
I1S
W

SILVER

I1

M1_206

DCAS
HVDC+

AC21S

SILVER

HVDC-

HC1011A 5ZLH 35 OG
HV_EB PHEV common

SILVER

HB1011A 5ZLH 35 OG
HV_EB PHEV common

DCB

AC21
Shield_Phase_W

DCBS

IGM_Phase_W

B1S

SILVER

CIDDB1
shield_CIDDB2S

M1_2151

CIDD_IL_OUT

DC3_IL

SILVER

HC1013A 4ZMH 4 BK
HV_HVCH PHEV HVCH

SILVER

HV-

SILVER

HB1013A 4ZMH 4 RD
HV_HVCH PHEV HVCH

SILVER

HV+

AUX22
HVDC_HVCH+
AUX21

S1347B

HV/LV_GND

AUX25S

12V_PWR

DC/DC

CJB_Main_Power
BF07

shield
HV5S
M2_202

HV4_IL

Interlock_IN

HV3_IL

4/186

LV2
LV

Pigtail 0,35 OG

HIGH VOLTAGE COOLANT HEATER HVCH

I1005B 2TBD 0.35 OG
Left_Engine_Bay PHEV

Starter_Capacitor
BF10

SILVER

I1004CC
Body

LV1
LV

Pigtail 0,35 BU

IL_in

AUX24

4/236 INVERTER GENERATOR MODULE IGM

Interlock_OUT

IL_out

AUX23
HVIL_HVCH_OUT-

LV1

EJB_Main_Power
BF05

C

LIN

HV1

HVIL_HVCH_IN+

C1

B4_IL

CAN

HV2

HD1014A 4ZMH 0.01 SCRN
HV_HVCH PHEV HVCH

Shield_HVCH

G1080A 9SCD 35.0 BK
IGM_GND PHEV common

BECM

B3_IL

HVIL_HVDC_out-

HVDC_HVCH-

Interlock MSD

CIDD_IL_IN

DC4_IL

6/235 HYBRIDeBay logo FRONT AXLE DRIVE HYFAD

31/HV008:1

CIDD+
B2

M1_2150

HVIL_HVDC_in+

AC11

shield_CIDD+

SILVER

HD1015A 5ZLH 0.01 SCRN
HV_EB PHEV common

Shield_HVDC-

AC11S

SILVER

SILVER

DCA

IGM_Phase_V

M2_200

HD1016A 5ZLH 0.01 SCRN
HV_EB PHEV common

Shield_HVDC+

shield_Phase_V

HD1013A 3ZLH 0.01 SCRN
HV_CISG PHEV common
HA1003A 3ZLH 25 BK
HV_CISG PHEV common

AUX11

IGM_Phase_U
AC31

HD1021A 3ZLH 0.01 SCRN
HV_CISG PHEV common
HA1002A 3ZLH 25 BK
HV_CISG PHEV common

SILVER

H1

SILVER

SILVER

2TBD 0.35 BU

PHEV

LHD

I1005A 2TBD 0.35 OG
Body PHEV LHD

94/306:21

HVCH & LHD

I1004CD 2TBD 0.35 BU
Left_Engine_Bay PHEV

15/45

HVCH & RHD

94/306:22

I1004B 2TBD 0.35 BU
Left_Engine_Bay PHEV

HYBRIDeBay logo MAIN DISTRIBUTION BOX 2

1...3334353637...124

SaleBestseller No. 1
VIABRICO 16 Gauge Wire, 16AWG Automotive Wire Electrical Wire 100FT 2 Conductor Red Black 12V/24V DC Cable LED Strips Extension for Light RC Car Speaker
2,586 Reviews
VIABRICO 16 Gauge Wire, 16AWG Automotive Wire Electrical Wire 100FT 2 Conductor Red Black 12V/24V DC Cable LED Strips Extension for Light RC Car Speaker
  • Low Voltage Wire : 16/2 gauge black and red speaker wire is...
  • Benefits of CCA Wire : CCA 12 volt wire combines the high...
  • Premium PVC Insulation : The PVC jacket of the 16 AWG...
  • Wide Selection : In addition to 16 gauge, we also offer...
  • Packet Includes : The extension led wire comes in...
Bestseller No. 2
VIABRICO 14 Gauge Wire - 600FT, 100ft Spool, 6 Colors, Copper Clad Aluminium, Low Voltage, Hookup Wire Kit for Breadboard/Automotive/DIY/Battery
  • VIABRICO Wire : 14 gauge Copper Clad Aluminium wire...
  • Convenient to Use: This low voltage wire is easy to strip...
  • Perfect Performance: Wire operating temperature rating of...
  • Advantage of Copper clad aluminum: CCA wire offers the same...
  • Wide Range of Applications : VIABRICO 14 awg wire is widely...

If the PDF is very large, it may not load in the preview below.

Download PDF [6.09 MB]


Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.

If the TSB PDF does not show, download or view it on the NHTSA Website.

Click on the (+) Plus Sign

Then Click on Associated Document(s)


Search NHTSA Database for Recalls

View Latest Recalls


Search NHTSA Database for Vehicle Investigations

View Latest Vehicle Investigations


Search NHTSA Database for Vehicle Complaints

View Latest Vehicle Complaints


TSB/Document ID: SJ1001860

Replacement Service Bulletin Number:

MFR Communication Date: 2023-04-25

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:ELECTRICAL

MFR Component System:

MFR Component Subsystem:


Previous TSB

Next TSB



Sale
THINKCAR Bidirectional OBD2 Scanner Diagnostic Tool 689BT - All System Scan Tool with Bluetooth 5.0, 3000+ Active Tests,ECU Coding, 34+ Services, FCA, CAN-FD and DoIP, Wireless Update
108 Reviews
THINKCAR Bidirectional OBD2 Scanner Diagnostic Tool 689BT - All System Scan Tool with Bluetooth 5.0, 3000+ Active Tests,ECU Coding, 34+ Services, FCA, CAN-FD and DoIP, Wireless Update
  • [Notice] When you receive a used device, it may be a customer return resold by Amazon without inspection. You can exchange it for a new one through Amazon. As this situation is unavoidable, we sincerely apologize. For any issues, contacting us via Amazon's "Messages" is the best way. THINKSCAN 689BT Bidirectional Scan Tool Can Be Used Immediately After It is Turned On, Without Complicated Registration Process, Which is More Convenient & Quick.
  • Full Bi-Directional Control & 3000+ Active Tests: Take control and test components like actuators, fuel injectors, relays, and cooling fans in real time. You’ll quickly see if the problem is in the part itself or the control module — saving you hours of guesswork and frustrating trial-and-error.
  • Advanced ECU Coding Capabilities: Handle module matching and hidden feature activation with confidence. When you replace an ECU or want to customize settings, this obd2 scanner diagnostic bi directional tool gives you the professional-level capabilities you need without the dealership price tag.
  • 34+ Useful Reset and Maintenance Functions: Complete everyday service tasks smoothly with a wide range of helpful reset and maintenance functions. Whether you’re keeping up with regular upkeep or tackling a specific job, this scanner makes maintenance simpler and less stressful for both DIYers and pros.
  • Comprehensive Full System Diagnostics: Diagnose every major system — Engine, Transmission, ABS, SRS, TPMS, and more — all in one place. Finally stop wondering if you’re missing something important; get the full picture and clear codes with ease.
Sale
XTOOL D7S Bidirectional Scan Tool, 2026 AI-Assisted OBD2 Scanner Diagnostic Tool with FCA AutoAuth, All System Car Scanner, 39+ Resets, ECU C0ding, PMI, Upgrade of D7, Crankshaft Relearn, CAN FD/DoIP
  • Top Reasons to Choose the D7S OBD2 Scanner: XTOOL D7S car scan tool, an upgrade of XTOOL D7, offers comprehensive features for automotive technicians, workshops, and DIY enthusiasts 1. Upgraded Hardware: 2+64GB memory, rear camera, intuitive interface, foldable bracket 2. Complete Diagnostics: FCAeBay logo Autoauth, OE-level all system scan, 39+ maintenance services, 4K+ bidirectional, CANFD/DoIP protocol 3. Advanced Capabilities: ECU c0ding, PMI functions 4. Wide Compatibility: Support 10,000+ models, covering 99% vehicle brands 5. Multi-language: Available in 22+ languages, No IP Restrictions 6. 3-Year Updates: Save 300 bucks on software updates for the latest features and optimizations
  • 2026 Upgraded D7S Car Scanner Features: The newly 2026 D7S V2.0 scanner for car brings exciting features for advanced vehicle diagnostics and enhanced user experience 1. FCAeBay logo AutoAuth: Now supports FCAeBay logo SGW module for ChryslereBay logo, for JeepeBay logo, for DodgeeBay logo (2018+), for FiateBay logo (2017+), enabling faster vehicle communication without gateway restrictions 2. PMI (Offline ECU Pr0gramming): Allows for FordeBay logo, for LincolneBay logo, and for MazdaeBay logo ECU pr0gramming for new modules 3. Optimized Diagnostic Report 2.0: Personalized reports with logos and customer info for auto shops. Note: Compatibility varies by cars, please check before order
  • 39+ Services/Resets/Adaptations/Relearns/Calibrations: XTOOL D7S full system car scanner diagnostic tool tackles 99% of common car issues through its 36+ special functions, including Oil Reset, EPB, SAS, BMS, Throttle Reset, Injector C0ding, ABS Bleed, TPMS Reset, Power Balance, etc and also covers specific-vehicle functions like Crank Sensor Relearn, ABS Initialization, Cylinder Power Balance, Fuel Trim Reset, Idle Relearn etc. This car diagnostic scanner enhances efficiency, making repairs and maintenance hassle-free. Tip: DO NOT for All vehicles, please check compatibility first
  • Cost-effective ECU C0ding Scan Tool for Specific Brands: Enhance your vehicle's performance with XTOOL D7S! This obd2 scanner all systems bidirectional offers advanced capabilities at an affordable price, supports online for BMWeBay logo, for Benz and offline for BENZ, for MIT, along with PMI functions for FordeBay logo, for MazdaeBay logo, and for LincolneBay logo. Ideal for technicians and DIY enthusiasts, this automotive scanner diagnostic tool optimizes vehicle performance and enhances the driving experience. Note: Not for all cars and modules, please send car VIN to check the compatibility before purchase
  • OE All System Diagnostic & 8 Pids Graphing: XTOOL D7S is a comprehensive all system bi directional obd2 scanner that delivers dealer-level diagnostics, completely controlling over your vehicle’s performance and health. This automotive scan tool can read and clear DTCs, view live data and ECU information, retrieve freeze frames, and perform active tests and full obd2 functions. This bi-directional scan tool can can identify your vehicle's make, model, and year information with just one click and show up to 8 PIDs live data with options for CSV viewing, playback, and recording for in-depth analysis. It is easy-to-use for both professionals and beginners, helping pinpoint issues efficiently
Sale
2026 BOSSCOMM IF745 Scanner Diagnostic Tool, Check Engine Code Reader with 6 Resets, ABS Bleeder/Oil/EPB/SAS/Throttle/Battery, Scanner Diagnostic Tool for Vehicles, Lifetime Free Update, Auto VIN
  • 【✅Compared to BOSSCOMM IF742, IF745 Offers Full-System Diagnostics】The BOSSCOMM IF745 car diagnostic scanner is an upgraded model of IF742. In addition to supporting all OBD2 Code Reader functions and 6 reset options (ABS/EPB/SAS/BMS/Oil/Throttle), it expands diagnostics from 4 systems (Check Engine/ABS/SRS/Transmission) to vehicle All systems, including Steering, Suspension, and Body Electronics. This provides deeper, more comprehensive diagnostic capabilities.
  • 【✨10 OBD2 Functions】The BOSSCOMM IF745 scan tool’s DTC Lookup instantly translates fault codes into user-friendly explanations, its I/M Readiness feature streamlines emissions testing with a single tap, and Freeze Frame lets you pinpoint the exact moment of a fault for in-depth root-cause diagnosis. Combined with a live data dashboard and advanced diagnostics (O2S, OBMon, EVAP), it delivers comprehensive insights for confident troubleshooting.
  • 【✨Deep Diagnostics for All Vehicle System Modules】Beyond code reading/clearing and ECU information retrieval, our all-in-one data stream feature lets you inspect all current fault codes and their locations across the vehicle’s systems. This vehicle code reader helps you turn off dashboard warning lights and perform a comprehensive self-check of your car at home—no more back-and-forth trips to the repair shop or hefty inspection fees.
  • 【✨6 Essential Resets: ABS Bleeding, Oil, EPB, SAS, Throttle, BMS】The BOSSCOMM IF745 obd2 scanner diagnostic tool swiftly purges air from brake lines to restore braking sensitivity, fine-tunes maintenance cycles to eliminate false alerts, resolves parking brake issues with one-click control, recalibrates steering sensors for stability, optimizes engine idling/acceleration for smoother performance, and deeply resets battery systems to extend lifespan and range via precise parameter adjustments.❗NOTE: Does NOT support bidirectional control, coding, or programming.​
  • 【✨10,000+ Car Models, AutoVIN, 13 Languages】The BOSSCOMM IF745 vehicle scanner diagnostic tool covers 73+ global car brands and offers support in 13 languages, making it perfect for DIYers, auto mechanics, or as a thoughtful gift. With a single-click AutoVIN feature, it instantly retrieves vehicle serial numbers, streamlining diagnostics for users globally. This adaptable tool balances user-friendliness with precision, catering to both personal and professional requirements.✅Unsure about compatibility? Compatibility will vary on vehicles' model and year, pls reach us via 📧 [email protected] 📧 before purchase.

This product presentation was made with AAWP plugin.

Share to...