NHTSA ID Number: 10236765
Manufacturer Communication Number: SJ1001860
TSB/Document Date: 2023-05-30
Summary
incorrect wiring diagrams for certain customer functions for CMA MY24.
SILVER
DC_ChargeN1
CIDD3_IL
DC5S
HIGH TO LOW VOLTAGE CONVERTER MODULE HLCM
SILVER
DC_ChargeP1
CIDDCIDD2
CIDD_HVIL+
shield_HVDC+
4/563
Shield_Charge_Pos
CIDD+
CIDD1
AUX_B3
12V+
LV1
B
SILVER
Shield_Charge_Neg
DC_Charge_Shield
DC2
shield_IEM+
94/301:7
HVIL_SC6
HVIL_+
I1010C 2TBD 0.5 YE
Engine BEV
RWD
SC27
CAN
HV_IL_in
IEM+
IEM2
DC4_IL
SILVER
HV_IL_out
DC3_IL
32212433
IEM2S
SILVER
SILVER
IEMIEM1
SILVER
shield_IEM-
D
D
IEM1S
4/238 ON BOARD CHARGER OBC
IEM_HVIL+
IEM3_IL
IEM_HVIL-
IEM4_IL
94/304:5
HVDC_POS_SCRN
HVDC_MAIN 1S
M
HVDC_POS_MAIN
HV_MAIN_POS 1
SILVER
HVDC_NEG_MAIN
HV_MAIN_NEG 1
SILVER
M1_136
HVDC_NEG_SCRN
HVDC_MAIN 2S
HVIL_2_EXT_OUT
M1_137
HVIL+
LV26
HVIL_2_EXT_IN
94/514:20
LV15
SC 15
HVIL-
E
SC 16
E
4/584 INVERTER HIGH VOLTAGE REAR AXLE IHRA
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Document title
623A_PP_CC_04_06_2023
Document Type
DRAW/ELSY
Release Status
1H1_El_Distribution_High_Voltage_BEV_623A_RWD
CEVT Document No
8888522365
VOLVO
CAR CORPORATION
F
Issue
035
1
2
3
4
5
6
7
RELEASED
Edited
April/12/2023
Page No
48/146
8
F
1
2
3
4
5
I1001B
6
7
8
2TBD 0.35 YE
Left_Engine_Bay PHEV
LHD
I1001C 2TBD 0.35 YE
Left_Engine_Bay PHEV
A
RHD
A
I1003B 2TBD 0.35 BK/GN
Left_Engine_Bay PHEV common
LIN
Interlock_B
HV3_IL
Interlock_A
HV4_IL
HV+
SILVER
HV1
CAN
HVIL_+
94/301.1:33
I1003A 9TBD 0.35 BK/GN
Engine GEP3 & PHEV common
94/301.1:14
I1002B 9TBD 0.35 BU
Engine GEP3 & PHEV common
SC10
I1002A 2TBD 0.35 BU
Left_Engine_Bay PHEV common
HVIL_SC11
LV6
HV-
SILVER
HV2
Interlock_B_LV
LV7
shield_HV
HV5S
CAN
HVIL_ELAC_IN+
B
AUX13_IL
4/217
AIR CONDITION CONTROL MODULE ACCM
B
LIN
HVIL_ELAC_OUT+
AUX14_IL
HD1017A 4ZMH 0.01 SCRN
HV_ACCM PHEV common
shield_ELAC
AUX15S
HVDC_ELAC_-
SILVER
HC1010A 4ZMH 4 BK
HV_ACCM PHEV common
SILVER
HB1010A 4ZMH 4 RD
HV_ACCM PHEV common
AUX12
HA1001A 3ZLH 25 BK
HV_CISG PHEV common
M1_208
Screen_V
H1S
M
V
M1_207
Screen_W
I1S
W
SILVER
I1
M1_206
DCAS
HVDC+
AC21S
SILVER
HVDC-
HC1011A 5ZLH 35 OG
HV_EB PHEV common
SILVER
HB1011A 5ZLH 35 OG
HV_EB PHEV common
DCB
AC21
Shield_Phase_W
DCBS
IGM_Phase_W
B1S
SILVER
CIDDB1
shield_CIDDB2S
M1_2151
CIDD_IL_OUT
DC3_IL
SILVER
HC1013A 4ZMH 4 BK
HV_HVCH PHEV HVCH
SILVER
HV-
SILVER
HB1013A 4ZMH 4 RD
HV_HVCH PHEV HVCH
SILVER
HV+
AUX22
HVDC_HVCH+
AUX21
S1347B
HV/LV_GND
AUX25S
12V_PWR
DC/DC
CJB_Main_Power
BF07
shield
HV5S
M2_202
HV4_IL
Interlock_IN
HV3_IL
4/186
LV2
LV
Pigtail 0,35 OG
HIGH VOLTAGE COOLANT HEATER HVCH
I1005B 2TBD 0.35 OG
Left_Engine_Bay PHEV
Starter_Capacitor
BF10
SILVER
I1004CC
Body
LV1
LV
Pigtail 0,35 BU
IL_in
AUX24
4/236 INVERTER GENERATOR MODULE IGM
Interlock_OUT
IL_out
AUX23
HVIL_HVCH_OUT-
LV1
EJB_Main_Power
BF05
C
LIN
HV1
HVIL_HVCH_IN+
C1
B4_IL
CAN
HV2
HD1014A 4ZMH 0.01 SCRN
HV_HVCH PHEV HVCH
Shield_HVCH
G1080A 9SCD 35.0 BK
IGM_GND PHEV common
BECM
B3_IL
HVIL_HVDC_out-
HVDC_HVCH-
Interlock MSD
CIDD_IL_IN
DC4_IL
6/235 HYBRID
FRONT AXLE DRIVE HYFAD
31/HV008:1
CIDD+
B2
M1_2150
HVIL_HVDC_in+
AC11
shield_CIDD+
SILVER
HD1015A 5ZLH 0.01 SCRN
HV_EB PHEV common
Shield_HVDC-
AC11S
SILVER
SILVER
DCA
IGM_Phase_V
M2_200
HD1016A 5ZLH 0.01 SCRN
HV_EB PHEV common
Shield_HVDC+
shield_Phase_V
HD1013A 3ZLH 0.01 SCRN
HV_CISG PHEV common
HA1003A 3ZLH 25 BK
HV_CISG PHEV common
AUX11
IGM_Phase_U
AC31
HD1021A 3ZLH 0.01 SCRN
HV_CISG PHEV common
HA1002A 3ZLH 25 BK
HV_CISG PHEV common
SILVER
SILVER
SILVER
2TBD 0.35 BU
PHEV
LHD
I1005A 2TBD 0.35 OG
Body PHEV LHD
94/306:21
HVCH & LHD
I1004CD 2TBD 0.35 BU
Left_Engine_Bay PHEV
15/45
HVCH & RHD
94/306:22
I1004B 2TBD 0.35 BU
Left_Engine_Bay PHEV
HYBRID
MAIN DISTRIBUTION BOX 2
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TSB/Document ID: SJ1001860
Replacement Service Bulletin Number:
MFR Communication Date: 2023-04-25
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:ELECTRICAL
MFR Component System:
MFR Component Subsystem:
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