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NHTSA ID Number: 10236512

Manufacturer Communication Number: Manual1

TSB/Document Date: 2023-05-22


Summary

Warranty Policies and Procedures Manual


2


3

Fuel Filler Neck

Malfunction Indicator Light (MIL);
covered only when equipped with
Multi-Function Indicator
1 =New Beetle and New Beetle Convertible only

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2 =New Beetle Convertible only

VolkswageneBay logo of America, Inc.

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3 =6.0L W12 only

4 =4.2L V8 only

Warranty Policies and Procedures 11/14

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Policy Application from A to Z | Emissions Warranties

3.23.2.2

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Page 113

8/100 CALIFORNIA EMISSIONS WARRANTIES TABLE (MY 2009, 2010, 2012, 2013, 2014
ROUTAN ONLY)
If the vehicle qualifies for this warranty, you will find this statement "Certified to optional useful life per
1961(a) (8)." on the Vehicle Emission Control Information label located on the under side of the hood
on the driver's side. All powertrain control modules, on-board diagnostic device (OBD) and catalyst are
covered, in addition to the specific parts listed in the following table.

Component
Plastic Fuel Tank

Service Number

2010

3.23.2.3

2010
2447

Component
Co-Extruded Plastic Fuel Tank

Plastic Fuel Tank Assembly

Routan 3.8L V6

MY 2009 VWOA CALIFORNIA EMISSION WARRANTIES
8 YEARS/100,000 MILES, WHICHEVER OCCURS FIRST

Routan 4.0L V6

Upper Intake Manifold

Service
Number

Routan 3.8L V6

MY 2010 VWOA CALIFORNIA EMISSIONS WARRANTIES
8 YEARS/100,000 MILES, WHICHEVER OCCURS FIRST

Component
Plastic Fuel Tank Assembly

Routan 3.6L V6

MY 2012 - 2014 VWOA CALIFORNIA EMISSIONS WARRANTIES
8 YEARS/100,000 MILES, WHICHEVER OCCURS FIRST

Service
Number

2010

2010

15/150 PZEV/AT-PZEV CALIFORNIA EMISSIONS WARRANTIES TABLE
Some VolkswageneBay logo models may be specially equipped to meet California Partial Zero Emission Vehicle
(PZEV)/ Advanced Technology Partial Zero Emissions Vehicles (AT-PZEV) requirements, as identified
on the Vehicle Emission Control Information Label located under the hood.
Additionally, PZEV/AT-PZEV models may be identified by checking the VIN for “Warranty Key” US9
(PZEV Coverage See Warranty Policy) in ElsaPro > Vehicle Data. The “Warranty Key” section
heading in ElsaPro only appears if a “Warranty Key” is attached to the VIN.
If a PZEV/AT-PZEV vehicle fails a Smog Check inspection, OR if any emission-related part is found to
be defective, the part will be repaired or replaced by VolkswageneBay logo for 15 years or 150,000 miles,
whichever occurs first, from the date the vehicle is delivered to either the original purchaser or the
original lessee; or if the vehicle is first placed in service as a "demonstrator" or "company" car, on the

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Page 114

date such vehicle is first placed in service. This represents the emission control system
PERFORMANCE WARRANTY and DEFECTS WARRANTY.
For these vehicles, VolkswageneBay logo of America, Inc., an operating unit of VolkswageneBay logo Group of America,
Inc. ("VolkswageneBay logo"), warrants to the original retail purchaser or original lessee and any subsequent
purchaser or lessee that every model year 2015 VolkswageneBay logo vehicle imported by VolkswageneBay logo and
certified for sale and registered in California:
 Was designed, built and equipped so as to conform with all applicable requirements of the
California Air Resources Board (California ARB) and
 Is free from defects in material and workmanship which cause the vehicle to fail to conform with
California ARB requirements, including any defect which would cause the vehicle’s onboard
malfunction indicator to illuminate, for 15 years/150,000 for PZEV/AT-PZEV models, whichever
occurs first.
 IMPORTANT: For High-Voltage batteries in HybrideBay logo models equipped to meet PZEV or ATPZEV requirements, the warranty term is 10 years or 150,000 miles, whichever occurs first.
WHEN THE WARRANTY PERIOD BEGINS
The warranty period begins on the date the vehicle is delivered to either the original retail purchaser or
the original lessee, or if the vehicle is first placed in service as a "demonstrator" or "company" car, on
the date such vehicle is first placed in service.

The following is a generic list of emission-related components which would be covered for 15 years or
150,000 miles, whichever occurs first, for PZEV/AT-PZEV vehicles.

PZEV/AT-PZEV CALIFORNIA EMISSIONS WARRANTIES
15 YEARS/150,000 MILES, WHICHEVER OCCURS FIRST
Service Number*
1714
1726
1911
1913
1970
1978
2005
2007
2010
2019
2022
2024
2025
2038

Component
Oil Filler Cap
PCV Valve
Coolant Level Sensor
Coolant Fan Con. Switch
Direct Ozone Reduction (DOR) Radiator/Sensor
Temperature Sending Unit
Fuel Filler Cap
Filler Neck
Fuel Tank
Gravity Valve
Activated Charcoal Line
Canister Purge Solenoid/Valve
Canister
Fuel Feed Line

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PZEV/AT-PZEV CALIFORNIA EMISSIONS WARRANTIES
15 YEARS/150,000 MILES, WHICHEVER OCCURS FIRST
Service Number*
2039
2044
2048
2057
2058
2065
2130
2143
2164
2168
2169
2329
2340
2359
2360
2425
2426
2433
2438
2440
2441
2442
2444
2445
2447
2458
2460
2461
2462
2468
2469
2470
2473
2481
2510
2511
2513
2514
2519
2525
2527
2540
2544

Component
Fuel Return Line
Fuel Line
Leak Detection Pump
Pressure Relief Valve
Fuel Accumulator
Fuel Pump Relay
Turbo Charger
Charge Inter-Cooler
Over Run Cut-off Valve
Pressure Sender
Solenoid Shut-off Valve
Diesel Injection Pump
1 Injector with Lift Sensor
Diesel Air Mass Meter
Diesel ECM
Air Cleaner Housing
Intake Air Temp. Sensor
Switching Valve
Heated Air Duct
Injectors
Fuel Distributor
Throttle Body
Throttle Position
Air Flow Sensor
Intake Manifold
Fuel Pressure Regulator
Cold Start Valve/Injector
Throttle Position Sensor
Engine Coolant Temp. Sensor
Oxygen Sensor Relay
Pre-Oxygen Sensor
Electronic Control Module
Post Oxygen Sensor
Idle Air Control Valve
Heated Oxygen Sensor
Engine Control Module
Differential Pressure Reg.
VAF Sensor Position Sensor
Engine Coolant Temperature Sensor
Air Cleaner Housing
Intake Air Duct
Fuel Injectors
Throttle Body

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PZEV/AT-PZEV CALIFORNIA EMISSIONS WARRANTIES
15 YEARS/150,000 MILES, WHICHEVER OCCURS FIRST
Service Number*
2548
2555
2560
2562
2567
2568
2574
2580
2588
2604
2610
2617
2639
2640
2641
2642
2644
2654
2655
2665
2668
2670
2672
2673
2817
2820
2823
2830
2832
2834
2839
2853
2855
2870
2872
2873
2884
2885
3707
3730
9009
9025
N/A

Component
Cold Start Valve/Injector
Fuel Pressure Regulator
Fuel Distributor
Volume Air Flow Sensor
Vacuum Amplifier
Idle Air Control Valve
Throttle Position Switch/Sensor
Intake Manifold
Idle Air Control Valve System
CO Content Pipe
Exhaust Manifold
Exhaust Pipe (Manifold to Catalyst)
EGR Valve
Secondary Air Injection Shut-Off Check Valve
EGR Vacuum Hoses
EGR Temperature Sensor
Solenoid Valve
Thermal Vacuum Valve
Secondary Air Injection Relay
Secondary Air Injection Pump
Anti-Backfire Valve
Pre-catalytic Converter
Three-Way Catalytic Converter Temperature Sensor
Three-Way Catalytic Converter
Ignition Coil Power Output Stage
Ignition Coil (Tri-Coil Pack)
Ignition System Control Module
Distributor Assembly
Distributor Cap
Distributor Rotor
Vehicle Speed Sensors (Camshaft Position Sensor)
Spark Plug Wires
Coil Wire
Spark Plugs
Knock Sensors
Crankshaft Position Sensor
Glow Plug
Glow Plug Relay
Park Neutral Switch
Transmission Control Module
Speed Sensor
Instrument Cluster
MIL Lamp

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1...2021222324...39

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TSB/Document ID: Manual1

Replacement Service Bulletin Number:

MFR Communication Date: 2014-11-01

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

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