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NHTSA ID Number: 10235647

Manufacturer Communication Number: SF662_V2

TSB/Document Date: 2023-05-05


Summary

Revised FreightlinereBay logo Field Service Campaign for TomTom Android Black Box Update


Page 13

Daimler Truck
North America LLC

Field Service Campaign

March 2023
SF662 A
Revised Notice

1

2

02/15/2023

f548070

1. Multimedia Box End Connection

2. TomTom End Connection
Fig. 14, USB Cable End Connections

10.

Check if the 16-pin harness connector is present behind where the TomTom mounts.
Is the 16-pin harness connector present?
YES → Go to step 17.
NO → Go to step 11.

11.

Install the TomTom harness.
11.1

Route the harness from the TomTom location to the electrical bay along the main dash harness.
See Fig. 15 for the harness routing. Secure the harness to the main harness with zip ties as necssary.

02/28/2023

f548061

Fig. 15, Harness Routing

NOTE: It may be helpful to use a section of airline or some other method to help route and pull the harness
behind the dash panels.
Leave enough slack at the TomTom location (6 to 8 inches) to be able to make the connection with the
TomTom module.

Page 14

Daimler Truck
North America LLC

Field Service Campaign

March 2023
SF662 A
Revised Notice
12.

Access the electrical bay.
12.1 Remove the right hand lower dash cover. See Fig. 16.

3
1
4

5
2
A

6
7
08/16/2016

f602606

Fig. 16, Right Hand Lower Dash Cover Removal

12.2 Lower the VPDM to the floor. For instructions, see Section 54.08.100 of the New Cascadia Workshop Manual.
13.

Make harness connections.
13.1 Route the harness along the main harness into the electrical bay.
13.2 Route the two black wires (circuits 545H and GRD) toward the Connect 5 module X1 connector
(white latch connector). See Fig. 17.

1

2
02/15/2023

1. Connect 5 Module

f548062

2. X1 Connector

Fig. 17, Connect 5 and X1 Connector Location

Page 15

Daimler Truck
North America LLC

Field Service Campaign

March 2023
SF662 A
Revised Notice
13.3 Route the green wire (circuit 433) along the harness leading to the VPDM connector J5. See Fig. 18.

1

2

3

4
02/15/2023

1.
2.
3.
4.

f548063

Routing Path for the Green Wire (circuit 433)
VPDM
J5 Connector
Cavity D12
Fig. 18, VPDM J5 Connector

13.4 At the VPDM J5 connector, check if there is a red wire already populating pin J5/D12. See Fig. 18.
Is there a red wire in J5/D12?
YES → Cut the terminal off the end of the green 433 circuit of the harness being installed, then splice
that wire into the red wire in J5/D12 about 3 inches from the J5 connector. For splicing procedures,
see Section 54.00.100 of the New Cascadia Workshop Manual. See Fig. 19.
NO → Install the terminal on the green 433 circuit into the J5/D12 cavity.

1
3
2
4
02/15/2023

1.
2.
3.
4.

f548064

J5 Connector
Cavity D12
Circuit 433 (green wire)
Spliced Wire (green wire and red wire)
Fig. 19, Circuit 433 Splice Detail

Page 16

Daimler Truck
North America LLC

Field Service Campaign

March 2023
SF662 A
Revised Notice

13.5 Secure the green 433 circuit to the harness bundle leading to the VPDM with zip ties as needed.
13.6 In the harness leading to the Connect 5 X1 connector (white latching connector), locate the circuits
545B and 545H as both have black wires. See Fig. 20.

1

2

3

02/15/2023

f548065

1. Connect 5
2. Black Wires (circuits 545B and 545H)
3. X1 Connector
Fig. 20, Locating Existing Circuits 545B and 545H
Connecting to Connect 5

Page 17

Daimler Truck
North America LLC

Field Service Campaign

March 2023
SF662 A
Revised Notice
13.7 About 6 inches from the Connect 5 X1 connector, splice the black GRD circuit of the harness being
installed to the black 545B circuit leading to the Connect 5 X1 connector. See Fig. 21. For splicing
procedures, see Section 54.00.100 of the New Cascadia Workshop Manual. See Fig. 22.
MM_INTFC_D_RAD_MMB_1B
006 820 58 26
MULTIMEDIA BOX
REF MOD 3ZM

DIM_D_ECU_ICC5_1A
009 446 93 21
CONNECT 5 ECU
REF MOD 732
USB SHIELD
USB REMOTE UI DATA USB MASS STORAGE DATA USB REMOTE UI DATA +
USB MASS STORAGE DATA +

Connect 5
(ICC5)

X8-5
X8-1
X8-2
X8-3
X8-4

5
1
2
3
4

MM_INTFC_DASH_H_RAD_MMB_HSD1_1A
-HSDF_A
ASSY PN: A23-14448-085
GND # SHIELD (-) BRAID/HSD CU
5
545C # 7002 (DKBL) 26/0.14 PP
4
545D # 7002 (O) 26/0.14 PP
3
545E # 7002 (DKG) 26/0.14 PP
2
545F # 7002 (BR) 26/0.14 PP
1

MM_INTFC_DASH_H_ECU_ICC5_X8_1A
-HSDF_B
ASSY PN: A23-14448-085
GND # SHIELD (-) BRAID/HSD CU
545C # 7002 (DKBL) 26/0.14 PP
545D # 7002 (O) 26/0.14 PP
545E # 7002 (DKG) 26/0.14 PP
545F # 7002 (BR) 26/0.14 PP

5

USB SHIELD
USB REMOTE UI DATA USB MASS STORAGE DATA USB REMOTE UI DATA +
USB MASS STORAGE DATA +

HSD1-5
HSD1-4
HSD1-3
HSD1-2
HSD1-1

USB SHIELD
USB REMOTE UI DATA USB MASS STORAGE DATA USB REMOTE UI DATA +
USB MASS STORAGE DATA +

5
DASH_H_DIM_CON5_X1_1A
A23-13361-034

USB WAKE UP X1-27 27
USB GND X1-26 26

HSD2-5
HSD2-4
HSD2-3
HSD2-2
HSD2-1

To Tom Tom
(545H)

545H # 7002 (BK) 20/.5 TXL
545B # 7002 (BK) 20/.5 TXL

MM_INTFC_DASH_O_S_545H_1A
A23-13823-001
MM_INTFC_DASH_O_S_545B_1A
A23-13823-001

31
To Tom Tom
(GRD)

Multi-Media
Box

MM_INTFC_DASH_O_RAD_MMB_X1_1B
A23-13361-039
545H # 7002 (BK) 20/.5 TXL
545B # 7002 (BK) 20/.5 TXL
545A # 7002 (R) 20/.5 TXL

--NC-- 8
7
6
5
--NC-- 4
--NC-- 3
--NC-- 2
--NC-- 1

X1-8
X1-7
X1-6
X1-5
X1-4
X1-3
X1-2
X1-1

UNUSED
WAKEUP
GND
CI.30
UNUSED
UNUSED
UNUSED
UNUSED

8

02/28/2023

f548066

Fig. 21, Splicing Harness

Page 18

Daimler Truck
North America LLC

Field Service Campaign

March 2023
SF662 A
Revised Notice

13.8 About 8 inches from the Connect 5 X1 connector, splice the black 545H circuit of the harness being
installed to the black 545H circuit leading to the Connect 5 X1 connector. See Fig. 21 and Fig. 22.
13.9 Secure the spliced wires to the harness bundle as shown in Fig. 22. Plug the X1 connector back into
the Connect 5 ECU.

1

2

3

02/15/2023

f548067

1. Connect 5
2. GRD and 545H Completed Splices
3. X1 Connector
Fig. 22, Completion of Splicing

14.

Install the VPDM. For instructions, see Section 54.08.100 of the New Cascadia Workshop Manual.

15.

Install the right hand lower dash cover. See Fig. 16. For instructions, see Section 60.06 of the New Cascadia Workshop Manual.

16.

Remove the VPDM cover, check if 10A fuse F35 is present.
Is the fuse F35 present?
YES → Install the VPDM cover, then go to step 17.
NO → Install a 10A fuse in the fuse location F35, install the VPDM cover, then go to step 17.

Page 19

Daimler Truck
North America LLC

Field Service Campaign

March 2023
SF662 A
Revised Notice
17.

Plug the 16-pin connector and USB cable into the TomTom module. See Fig. 23.
1

2

3
02/15/2023

f548068

1. TomTom
2. USB Cable

3. 16-Pin Connector

Fig. 23, Electrical Connections at the TomTom ECU

18.

Install the instrument cluster screen reinforcement bracket with the TomTom module attached back on the
dash. See Fig. 7.

19.

Plug the other end of the USB cable into the multimedia box. See Fig. 24. This step is only necessary if
there was no existing TomTom module.
3
1

2

02/15/2023

f548069

1. Multimedia Interface
2. HSD Connector Side
3. USB Cable
Fig. 24, USB Cable Connection at the Multimedia Box

Page 20

Daimler Truck
North America LLC

Field Service Campaign

March 2023
SF662 A
Revised Notice
20.

Install the dash panels.

21.

Activate the TomTom navigation.
21.1 Connect the vehicle to Diagnosticlink®.
21.2 Turn the ignition key to the ‘Run’ position.
21.3 Open Diagnosticlink.
21.4 Go to the ‘Program Device’ tab, and make sure that the vehicle identification number (VIN) is correct.
Select ‘Download data from server.’ See Fig. 25.

B

A

C
03/23/2022

f121170

A. Select ‘Program Device.’
B. Make sure the VIN displayed is correct.

C. Select ‘Download data from server.’

Fig. 25, Downloading Vehicle Data

Page 21

Daimler Truck
North America LLC

Field Service Campaign

March 2023
SF662 A
Revised Notice
21.5 After the server data download is complete, go to the ‘Parameters’ tab, then go to the ‘ICC501T Instrument Cluster 5’ folder. Select the ‘PID 0X40 Vehicle configuration parameters’ folder and expand it
by selecting the ‘+’ to the left of it. Then select the ‘PT_OnBoardNavi_AVL’ fragment. See Fig. 26.

02/15/2023

f121356

Fig. 26, Parameter Tab

Page 22

Daimler Truck
North America LLC

Field Service Campaign

March 2023
SF662 A
Revised Notice
21.6 Set the ‘PT_OnBoardNavi_AVL’ parameter value to ‘A0494476121-001 OnBoard navigation (App on
Android Black Box ABB) available.’ See Fig. 27.

02/15/2023

f121357

Fig. 27, Setting the Parameter Value

21.7 Select the ‘Send’ button to write the parameter change to the vehicle. A window will open asking to
confirm the parameter change. Select ‘OK.’
21.8 Once the parameter change is complete, go to the ‘Program Device’ tab. Then select ‘Unit data management’ in the upper-right corner.
21.9 The information corresponding to the VIN should appear under ‘Unit data for upload.’ Select ‘Connect
to server’ to upload the new parameters.
21.10 Once the parameter updates are uploaded to the server, disconnect the vehicle from DiagnosticLink.
22.

Verify the function of the TomTom navigation.
22.1 Start the engine. If the TomTom has been successfully installed and activated, the navigation icon
shown in Fig. 28 is visible on the head unit display. If the navigation does not work right away, it may be
necessary to cycle the key off, allow all modules to power down, and then key back on.

02/15/2023

f612204

Fig. 28, Navigation Icon
Page 23

Daimler Truck
North America LLC

Field Service Campaign

March 2023
SF662 A
Revised Notice

22.2 Select the navigation icon shown in Fig. 28 to start the route navigation. A caution is displayed as
shown in Fig. 29; select ‘OK.’
Figure 30 shows the navigation map indicating that the navigation system is functioning.

02/15/2023

f612205

Fig. 29, Navigation Caution

02/15/2023

f612206

Fig. 30, Navigation Map

22.3 If the screens shown in Fig. 28, Fig. 29, and Fig. 30 are displayed, then the TomTom installation is
successful.
23.

Clean a spot on the base label (Form WAR259) and attach a campaign completion sticker for SF662
(Form WAR261), indicating this work has been completed.

Page 24

12

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TSB/Document ID: SF662_V2

Replacement Service Bulletin Number:

MFR Communication Date: 2023-04-20

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT

MFR Component System:

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