NHTSA ID Number: 10235611
Manufacturer Communication Number: TSB-23-23-004
TSB/Document Date: 2023-05-04
Summary
This Technical Service Bulletin provides service manual corrections to the CVT maintenance procedure.
(5292/MSB23M23001)
Attached sheet 14 (6/6)
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
TRANSAXLE
CAUTION
Do not re-use the O-ring.
Apply transmission fluid when installing the O-ring.
26.Install the O-ring on the input shaft.
ACD03609AB
A
CAUTION
When conducting measurements, measure two or more
places, and find the average value.
27.Install the torque converter on the transaxle, and measure
the size (A) to check if it meets the standard value.
Standard size (A): 13 mm (0.5 inch)
A
Insert the Attached sheet 23 (1/5) - G
AK603131AC
4/21/2023
17 of 28
(5292/MSB23M23001)
Attached sheet 15 (1/6)
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
TRANSAXLE
CAUTION
When removing the O-ring, be careful not to cause damage
to the input shaft.
9. Remove the O-ring from the input shaft.
Insert the Attached sheet 23 (2/5) - H
ACD03609AB
10.Remove the turbine speed sensor from the converter
housing, and detach the O-ring from the sensor.
ACD03610AB
4/21/2023
Insert the Attached sheet 23 (1/5) - B
18 of 28
(5292/MSB23M23001)
Attached sheet 15 (2/6)
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
TRANSAXLE
15.Remove the transmission fluid cooler from the transaxle
case.
ACD03610AC
Insert the Attached sheet 23 (1/5) - C
16.Remove the filter cover from the transaxle case.
Insert the Attached sheet 23 (1/5) - D
ACD03614
17.Remove the O-ring and transmission fluid filter from the
transaxle case.
O-rring
O-
Transmission fluid
Insert the Attached sheet 23 (1/5) - E
ACD03615AC
CD03615 AC
4/21/2023
19 of 28
(5292/MSB23M23001)
Attached sheet 15 (3/6)
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
TRANSAXLE
31.Remove the lip seal from the transaxle case.
Insert the Attached sheet 23 (1/5) - F
AK502229AC
REASSEMBLY SERVICE POINT
CAUTION
Do not re-use the lip seal.
Apply transmission fluid or vaseline when installing the
lip seal.
1. Install the lip seal on the transaxle case.
Insert the Attached sheet 23 (1/5) - F
AK502229AC
4/21/2023
20 of 28
(5292/MSB23M23001)
Attached sheet 15 (4/6)
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
TRANSAXLE
CAUTION
Do not re-use the O-ring.
Apply transmission fluid when installing the O-ring.
14.Install the O-ring and transmission fluid filter on the
transaxle case.
Insert the Attached sheet 23 (1/5) - E
ACD03615AC
15.Install the filter cover on the transaxle case, and tighten the
fastening bolts to the specified torque of 5.1 Nm (45 in-lb).
Insert the Attached sheet 23 (1/5) - D
ACD03614
16.Install the transmission fluid cooler on the transaxle case,
and tighten the fastening bolts to the specified torque of 4.2
Nm (37 in-lb).
Insert the Attached sheet 23 (1/5) - C
ACD03610AC
4/21/2023
21 of 28
(5292/MSB23M23001)
Attached sheet 15 (5/6)
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
TRANSAXLE
21.Install the primary pulley speed sensor on the side cover,
and tighten the fastening bolts to the specified torque of 5.9
Nm (52 in-lb).
ACD03611AB
CAUTION
Do not re-use the O-ring.
Apply transmission fluid when installing the O-ring.
22.Install the O-ring on the turbine speed sensor.
AK502287AC
23.Install the turbine speed sensor on the transaxle case, and
tighten the fastening bolts to the specified torque of 5.9 Nm
(52 in-lb).
Insert the Attached sheet 23 (1/5) - B
ACD03610AB
Insert the Attached sheet 23 (2/5) - I
4/21/2023
22 of 28
(5292/MSB23M23001)
Attached sheet 15 (6/6)
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
TRANSAXLE
CAUTION
Do not re-use the O-ring.
Apply transmission fluid when installing the O-ring.
24.Install the O-ring on the input shaft.
ACD03609AB
A
A
AK603131AC
4/21/2023
CAUTION
When conducting measurements, measure two or more
places, and find the average value.
25.Install the torque converter on the transaxle, and measure
the size (A) to check if it meets the standard value.
Standard size (A): 13 mm (0.5 inch)
Insert the Attached sheet 23 (1/5) - G
23 of 28
(5292/MSB23M23001)
Attached sheet 23 (1/5)
A
E
CVT fluid filter
BCLA1040AA
BCLA1034AA
B
F
BCLA1041AA
BCLA1037AA
C
G
A
A
BCLA1038AA
BCLA1042AA
D
BCLA1039AA
4/21/2023
24 of 28
(5292/MSB23M23001)
Attached sheet 23 (2/5)
H
NOTE: The number of plugs differs depending on the type
of CVT.
・A type: 5
・B type: 2
9-1. Remove the plug from the transaxle case, and detach
the O-ring from the plug.
BCLA1035AA
BCLA1034AB
I
CAUTION
x Do not re-use the O-ring.
x Apply transmission fluid when installing the O-ring.
23-1.Install the O-ring on the plug.
AK502774AC
23-2.Fasten the plug on the transaxle case to the
specified torque of 7.5 N˜m (66 in-lb).
BCLA1035AA
BCLA1034AB
4/21/2023
25 of 28
(5292/MSB23M23001)
Attached sheet 23 (3/5)
J
A
BCLA1035AB
View A
Filter cover
BCLA1033AD
BCLA1034AD
A
View A
Filter cover
BCLA1032AB
4/21/2023
26 of 28
(5292/MSB23M23001)
Attached sheet 23 (4/5)
K
NOTE: The number of plugs differs depending on the type
of CVT.
・A type: 5
・B type: 2
A
View A
BCLA1035AB
Filter cover
BCLA1033AD
9-1. Remove the plug from the transmission case, and detach
the O-ring from the plug.
BCLA1034AD
A
View A
Filter cover
BCLA1032AB
4/21/2023
27 of 28
(5292/MSB23M23001)
Attached sheet 23 (5/5)
L
CAUTION
• Do not re-use the O-ring.
• Apply CVT fluid when installing the O-ring.
A
View A
AK502774AC
23-1.Install the O-ring on the plug.
Filter cover
BCLA1032AB
BCLA1035AB
A
View A
BCLA1034AD
Filter cover
BCLA1033AD
23-2.Fasten the plug on the transmission case
to the specified torque of 7.5 N⋅m.
4/21/2023
28 of 28
(5292/MSB23M23001)
- 💯【Conta.ct us for Support Directly】If you met any...
- 🔥🔥🔥【2026 AUTEL FLAGSHIP MK900BT MK900-BT, NEW...
- 🚗【3000+ ACTIVE TESTS (50➡3000+), SAME AS MS...
- 🚗【40+ HOT SERVICES FOR 150 MAKES (28+➡40+)】Full...
- 🚗【OE ALL SYSTEM DIAGNOSE, AUTO SCAN 2.0: SCAN LICENSE...
- 【TURN OFF CEL】 This AL319 car scanner diagnostic tool...
- 【EXTENSIVE APPLICATION】 Autel AL319 Compatible with...
- 【FOR END USER & DIYERS】 This error code reader AL319 is...
- 【USER-FRIENDLY DESIGN】 This OBD2 scanner and check...
- 【HIGH-QUALITY SERVICES】 12 months war.ranty from the...
If the PDF is very large, it may not load in the preview below.
Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.
If the TSB PDF does not show, download or view it on the NHTSA Website.
Click on the (+) Plus Sign
Then Click on Associated Document(s)
Search NHTSA Database for Recalls
Search NHTSA Database for Vehicle Investigations
View Latest Vehicle Investigations
Search NHTSA Database for Vehicle Complaints
View Latest Vehicle Complaints
TSB/Document ID: TSB-23-23-004
Replacement Service Bulletin Number:
MFR Communication Date: 2023-04-24
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
- [Notice] When you receive a used device, it may be a customer return resold by Amazon without inspection. You can exchange it for a new one through Amazon. As this situation is unavoidable, we sincerely apologize. For any issues, contacting us via Amazon's "Messages" is the best way. THINKSCAN 689BT Bidirectional Scan Tool Can Be Used Immediately After It is Turned On, Without Complicated Registration Process, Which is More Convenient & Quick.
- Full Bi-Directional Control & 3000+ Active Tests: Take control and test components like actuators, fuel injectors, relays, and cooling fans in real time. You’ll quickly see if the problem is in the part itself or the control module — saving you hours of guesswork and frustrating trial-and-error.
- Advanced ECU Coding Capabilities: Handle module matching and hidden feature activation with confidence. When you replace an ECU or want to customize settings, this obd2 scanner diagnostic bi directional tool gives you the professional-level capabilities you need without the dealership price tag.
- 34+ Useful Reset and Maintenance Functions: Complete everyday service tasks smoothly with a wide range of helpful reset and maintenance functions. Whether you’re keeping up with regular upkeep or tackling a specific job, this scanner makes maintenance simpler and less stressful for both DIYers and pros.
- Comprehensive Full System Diagnostics: Diagnose every major system — Engine, Transmission, ABS, SRS, TPMS, and more — all in one place. Finally stop wondering if you’re missing something important; get the full picture and clear codes with ease.
- Top Reasons to Choose the D7S OBD2 Scanner: XTOOL D7S car scan tool, an upgrade of XTOOL D7, offers comprehensive features for automotive technicians, workshops, and DIY enthusiasts 1. Upgraded Hardware: 2+64GB memory, rear camera, intuitive interface, foldable bracket 2. Complete Diagnostics: FCA
Autoauth, OE-level all system scan, 39+ maintenance services, 4K+ bidirectional, CANFD/DoIP protocol 3. Advanced Capabilities: ECU c0ding, PMI functions 4. Wide Compatibility: Support 10,000+ models, covering 99% vehicle brands 5. Multi-language: Available in 22+ languages, No IP Restrictions 6. 3-Year Updates: Save 300 bucks on software updates for the latest features and optimizations - 2026 Upgraded D7S Car Scanner Features: The newly 2026 D7S V2.0 scanner for car brings exciting features for advanced vehicle diagnostics and enhanced user experience 1. FCA AutoAuth: Now supports FCA SGW module for Chrysler, for Jeep, for Dodge (2018+), for Fiat (2017+), enabling faster vehicle communication without gateway restrictions 2. PMI (Offline ECU Pr0gramming): Allows for Ford, for Lincoln, and for Mazda ECU pr0gramming for new modules 3. Optimized Diagnostic Report 2.0: Personalized reports with logos and customer info for auto shops. Note: Compatibility varies by cars, please check before order
- 39+ Services/Resets/Adaptations/Relearns/Calibrations: XTOOL D7S full system car scanner diagnostic tool tackles 99% of common car issues through its 36+ special functions, including Oil Reset, EPB, SAS, BMS, Throttle Reset, Injector C0ding, ABS Bleed, TPMS Reset, Power Balance, etc and also covers specific-vehicle functions like Crank Sensor Relearn, ABS Initialization, Cylinder Power Balance, Fuel Trim Reset, Idle Relearn etc. This car diagnostic scanner enhances efficiency, making repairs and maintenance hassle-free. Tip: DO NOT for All vehicles, please check compatibility first
- Cost-effective ECU C0ding Scan Tool for Specific Brands: Enhance your vehicle's performance with XTOOL D7S! This obd2 scanner all systems bidirectional offers advanced capabilities at an affordable price, supports online for BMW, for Benz and offline for BENZ, for MIT, along with PMI functions for Ford, for Mazda, and for Lincoln
. Ideal for technicians and DIY enthusiasts, this automotive scanner diagnostic tool optimizes vehicle performance and enhances the driving experience. Note: Not for all cars and modules, please send car VIN to check the compatibility before purchase - OE All System Diagnostic & 8 Pids Graphing: XTOOL D7S is a comprehensive all system bi directional obd2 scanner that delivers dealer-level diagnostics, completely controlling over your vehicle’s performance and health. This automotive scan tool can read and clear DTCs, view live data and ECU information, retrieve freeze frames, and perform active tests and full obd2 functions. This bi-directional scan tool can can identify your vehicle's make, model, and year information with just one click and show up to 8 PIDs live data with options for CSV viewing, playback, and recording for in-depth analysis. It is easy-to-use for both professionals and beginners, helping pinpoint issues efficiently
- 【✅Compared to BOSSCOMM IF742, IF745 Offers Full-System Diagnostics】The BOSSCOMM IF745 car diagnostic scanner is an upgraded model of IF742. In addition to supporting all OBD2 Code Reader functions and 6 reset options (ABS/EPB/SAS/BMS/Oil/Throttle), it expands diagnostics from 4 systems (Check Engine/ABS/SRS/Transmission) to vehicle All systems, including Steering, Suspension, and Body Electronics. This provides deeper, more comprehensive diagnostic capabilities.
- 【✨10 OBD2 Functions】The BOSSCOMM IF745 scan tool’s DTC Lookup instantly translates fault codes into user-friendly explanations, its I/M Readiness feature streamlines emissions testing with a single tap, and Freeze Frame lets you pinpoint the exact moment of a fault for in-depth root-cause diagnosis. Combined with a live data dashboard and advanced diagnostics (O2S, OBMon, EVAP), it delivers comprehensive insights for confident troubleshooting.
- 【✨Deep Diagnostics for All Vehicle System Modules】Beyond code reading/clearing and ECU information retrieval, our all-in-one data stream feature lets you inspect all current fault codes and their locations across the vehicle’s systems. This vehicle code reader helps you turn off dashboard warning lights and perform a comprehensive self-check of your car at home—no more back-and-forth trips to the repair shop or hefty inspection fees.
- 【✨6 Essential Resets: ABS Bleeding, Oil, EPB, SAS, Throttle, BMS】The BOSSCOMM IF745 obd2 scanner diagnostic tool swiftly purges air from brake lines to restore braking sensitivity, fine-tunes maintenance cycles to eliminate false alerts, resolves parking brake issues with one-click control, recalibrates steering sensors for stability, optimizes engine idling/acceleration for smoother performance, and deeply resets battery systems to extend lifespan and range via precise parameter adjustments.❗NOTE: Does NOT support bidirectional control, coding, or programming.
- 【✨10,000+ Car Models, AutoVIN, 13 Languages】The BOSSCOMM IF745 vehicle scanner diagnostic tool covers 73+ global car brands and offers support in 13 languages, making it perfect for DIYers, auto mechanics, or as a thoughtful gift. With a single-click AutoVIN feature, it instantly retrieves vehicle serial numbers, streamlining diagnostics for users globally. This adaptable tool balances user-friendliness with precision, catering to both personal and professional requirements.✅Unsure about compatibility? Compatibility will vary on vehicles' model and year, pls reach us via 📧 [email protected] 📧 before purchase.
This product presentation was made with AAWP plugin.