NHTSA ID Number: 10235611
Manufacturer Communication Number: TSB-23-23-004
TSB/Document Date: 2023-05-04
Summary
This Technical Service Bulletin provides service manual corrections to the CVT maintenance procedure.
Check the TCM power supply system, and
repair or replace if necessary.
7
Malfunction of the CAN bus line
Check the CAN bus line, and repair or
replace if necessary.
8
Malfunction of the transmission range switch
Check the transmission range switch, and
repair or replace if necessary. (Refer to
P.23A-173)
9
Malfunction of the turbine speed sensor
Check the turbine speed sensor, and repair
or replace if necessary.
10
Malfunction of the primary pulley speed sensor
Check the primary pulley speed sensor, and
repair or replace if necessary.
11
Malfunction of the secondary pulley speed
sensor
Check the secondary pulley speed sensor,
and repair or replace if necessary.
12
Malfunction of the transmission fluid
temperature sensor
Check the transmission fluid temperature
sensor, and repair or replace if necessary.
(Refer to P.23A-178)
13
Malfunction of the primary pressure sensor
14
Malfunction of the secondary pressure sensor
Replace the valve body assembly. (Refer to
P.23A-187)
15
Malfunction of the lock-up solenoid valve
16
Malfunction of the valve body assembly
17
Malfunction of the CVT assembly
4
Replace the CVT assembly.
Implementation of torque converter stall test
・Malfunction of torque converter
・Poor
retaining
performance
of
the
forward
clutch
and
the
reverse brake
4/21/2023
10 of 28
(5292/MSB23M23001)
Attached sheet 13
CVT
DIAGNOSIS
Item Display on scan
No. tool
Check conditions
Normal conditions
14
Acceleration/deceler
ation value
xVehicle speed: Driving at constant speed of 60
km/h (37 mph)
xSelector lever position: D
Approx. 0 G
15
Accelerator position
Accelerator pedal: Fully closed
0%
Accelerator pedal: Depressed
Opening angle value
increases in response to
the depression amount of
the accelerator pedal
Accelerator pedal: Fully opened
100%
16
Real engine torque
xVehicle speed: Driving at constant speed of 60
km/h (37 mph)
xSelector lever position: D
Approx. 40 Nm (30 ft-lb)
17
Engine torque (After
correction)
xVehicle speed: Driving at constant speed of 60
km/h (37 mph)
xSelector lever position: D
Approx. 40 Nm (30 ft-lb)
18
Input torque
xVehicle speed: Driving at constant speed of 60
km/h (37 mph)
xSelector lever position: D
Approx. 40 Nm (30 ft-lb)
19
Torque ratio
xEngine: Idling
xSelector lever position: P
Approx. 1.0
While the vehicle is driven
Value depends on driving
condition
xEngine: Idling
xSelector lever position: N
xAfter warm-up
0.45 0.55 MPa (65 80
psi)
xEngine: Idling
xSelector lever position: N
xAfter warm-up
20
Primary pressure
21
Secondary pressure
1.0 1.2 MPa (145 174
psi)
22
CVT oil temperature Driving after engine has warmed up
Gradually increases
23
Vehicle speed
(Inference)
While the vehicle is driven
Nearly the same as the
speedometer display
24
Real vehicle speed
While the vehicle is driven
Nearly the same as the
speedometer display
25
Turbine revolution
(Control)
While the vehicle is driven
Nearly the same as the
tachometer display
26
Target input pulley
revolution
While the vehicle is driven
Nearly the same as the
tachometer display
27
Target change gear
ratio
xVehicle speed: 0 km/h (0 mph)
xEngine: Idling
xSelector lever position: N
2.631 0.378
・Engine: Idling
・After warm-up
4/21/2023
Selector lever position: P,N 1.0 − 1.2 MPa (145 − 174 psi)
Selector lever position: R,D 1.1 − 1.5 MPa (160 − 217 psi)
11 of 28
(5292/MSB23M23001)
Attached sheet 14 (1/6)
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
TRANSAXLE
NOTE: The number of plugs differs
depending on the type of CVT.
・A type: 5
・B type: 2
10.Remove the plug from the transaxle case, and detach the
O-ring from the plug.
Insert the Attached sheet 23 (1/5) - A
ACD03663
11.Remove the turbine speed sensor from the converter
housing, and detach the O-ring from the sensor.
ACD03610AB
Insert the Attached sheet 23 (1/5) - B
12.Remove the primary pulley speed sensor from the side
cover, and detach the O-ring from the sensor.
ACD03611AB
4/21/2023
12 of 28
(5292/MSB23M23001)
Attached sheet 14 (2/6)
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
TRANSAXLE
16.Remove the CVT fluid cooler from the transaxle case.
Insert the Attached sheet 23 (1/5) - C
ACD03610AC
17.Remove the filter cover from the transaxle case.
Insert the Attached sheet 23 (1/5) - D
ACD03614
18.Remove the O-ring and CVT fluid filter from the transaxle
case.
CVT fluid filter
Insert the Attached sheet 23 (1/5) - E
ACD03615AB
4/21/2023
13 of 28
(5292/MSB23M23001)
Attached sheet 14 (3/6)
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
TRANSAXLE
31.Remove the valve body harness from the valve body
assembly.
ACD03633
32.Remove the lip seal from the transaxle case.
Insert the Attached sheet 23 (1/5) - F
AK502229AC
REASSEMBLY SERVICE POINT
CAUTION
Do not re-use the lip seal.
Apply transmission fluid or vaseline when installing the
lip seal.
1. Install the lip seal on the transaxle case.
Insert the Attached sheet 23 (1/5) - F
AK502229AC
2. Install the valve body assembly on the transaxle case as
follows.
4/21/2023
14 of 28
(5292/MSB23M23001)
Attached sheet 14 (4/6)
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
TRANSAXLE
CAUTION
Do not re-use the O-ring.
Apply transmission fluid when installing the O-ring.
14.Install the O-ring and CVT fluid filter on the transaxle case.
O-ring
CVT fluid filter
Insert the Attached sheet 23 (1/5) - E
ACD03615AB
15.Install the filter cover on the transaxle case, and tighten the
fastening bolts to the specified torque of 5.1 Nm (45 in-lb).
Insert the Attached sheet 23 (1/5) - D
ACD03614
16.Install the CVT fluid cooler on the transaxle case, and
tighten the fastening bolts to the specified torque of 4.2 Nm
(37 in-lb).
Insert the Attached sheet 23 (1/5) - C
ACD03610AC
4/21/2023
15 of 28
(5292/MSB23M23001)
Attached sheet 14 (5/6)
CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL
TRANSAXLE
23.Install the turbine speed sensor on the transaxle case, and
tighten the fastening bolts to the specified torque of 5.9 N⋅m
(52 in-lb).
ACD03610AB
Insert the Attached sheet 23 (1/5) - B
CAUTION
• Do not re-use the O-ring.
• Apply transmission fluid when installing the O-ring.
24.Install the O-ring on the plug.
AK502774AC
25.Fasten the plug on the transaxle case to the specified
torque of 7.5 N⋅m (66 in-lb).
ACD03663
4/21/2023
Insert the Attached sheet 23 (1/5) - A
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TSB/Document ID: TSB-23-23-004
Replacement Service Bulletin Number:
MFR Communication Date: 2023-04-24
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
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