NHTSA ID Number: 10232351
Manufacturer Communication Number: SF658
TSB/Document Date: 2023-03-04
Summary
Revised Field Service Campaign for Integrated Predictive Powertrain Control ECU. REVISION: The bulletin has been revised to add additional work instruction steps to remedy errors encountered during the flashing process.
Field Service Campaign
February 2023
SF658A-F
SECOND REVISED NOTICE
20.
Once the latest data is retrieved, select ‘Next.’ See Fig. 15.
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Fig. 15, Selecting Next
Page 13
Daimler Truck
North America LLC
Field Service Campaign
February 2023
SF658A-F
SECOND REVISED NOTICE
IMPORTANT: Failure to flash the modules in the specified order will prevent the ICUC01T/ICC501T automatic
configuration from running correctly. Module flashing must be performed only in the order specified as follows:
• CGW04T followed by CPC501T followed by IPPC01T followed by ICUC01T/ICC501T.
21.
Flash the CGW04T as follows.
21.1 Select ‘CGW04T - Central Gateway - OK’ as the device to program. See Fig. 16.
21.2 Select ‘Latest - DiagnosticLink upload configuration - MM/DD/YYYY HH:MM:SS PM - OK’ as the configuration to apply to the device. See Fig. 16.
21.3 Select ‘Next.’ See Fig. 16.
A
B
C
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A. Select ‘CGW04T - Central Gateway - OK.’
B. Select ‘Latest - DiagnosticLink upload configuration - MM/DD/YYYY HH:MM:SS PM - OK.’
C. Select ‘Next.’
Fig. 16, Selecting the Device Configuration
Page 14
Daimler Truck
North America LLC
Field Service Campaign
February 2023
SF658A-F
SECOND REVISED NOTICE
21.4 Select ‘Start’ to start flashing the CGW04T. See Fig. 17.
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Fig. 17, Starting to Flash CGW04T
Page 15
Daimler Truck
North America LLC
Field Service Campaign
February 2023
SF658A-F
SECOND REVISED NOTICE
21.5 Once the flashing is successful, select ‘Finish.’ See Fig. 18.
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Fig. 18, Flashing Successful
Page 16
Daimler Truck
North America LLC
Field Service Campaign
February 2023
SF658A-F
SECOND REVISED NOTICE
22.
Flash the CPC501T as follows.
NOTE: Since DiagnosticLink has already retrieved data from the server, it is not required to connect to the
server again.
22.1 Select ‘CPC501T - Common Powertrain Controller 5 - OK’ as the device to program. See Fig. 19.
22.2 Select ‘history - DiagnosticLink upload configuration (historical) - MM/DD/YYYY HH:MM:SS PM WITH IPPC01T’ as the configuration to apply to the device. See Fig. 19.
22.3 Select ‘Next.’
A
B
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A. Select ‘CPC501T - Common Powertrain Controller 5 - OK.’
B. Select ‘history - DiagnosticLink upload configuration (historical) - MM/DD/YYYY HH:MM:SS PM - WITH IPPC01T.’
Fig. 19, Selecting the Device Configuration
22.4 Select ‘Start’ to start flashing the CPC501T.
22.5 Once the flashing is successful, select ‘Finish.’
23.
Flash the IPPC01T as follows.
23.1 Select ‘IPPC01T - Connected Powertrain - OK’ as the device to program.
23.2 Select ‘Factory - OK’ as the configuration to apply to the device.
23.3 Select ‘Next.’
23.4 Select ‘Start’ to start flashing the IPPC01T.
23.5 Once the flashing is successful, select ‘Finish.’
Page 17
Daimler Truck
North America LLC
Field Service Campaign
February 2023
SF658A-F
SECOND REVISED NOTICE
24.
Flash the ICUC01T/ICC501T as follows.
24.1 Select ‘ICUC01T - Instrument Cluster - OK’ as the device to program. See Fig. 20.
24.2 Select ‘Latest - OK’ as the configuration to apply to the device. See Fig. 20.
24.3 Select ‘Next.’ See Fig. 20.
A
B
C
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A. Select ‘ICUC01T - Instrument Cluster - OK.’
B. Select ‘Latest - OK.’
C. Select ‘Next.’
Fig. 20, Selecting the Device Configuration
Page 18
Daimler Truck
North America LLC
Field Service Campaign
February 2023
SF658A-F
SECOND REVISED NOTICE
IMPORTANT: Flashing the ICUC01T/ICC501T will run the automatic configuration.
24.4 Select ‘Start’ to start flashing the ICUC01T/ICC501T. See Fig. 21.
A
B
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A. Flashing the ICUC01T/ICC501T will run the automatic configuration.
B. Select ‘Start.’
Fig. 21, Starting to Flash ICUC01T/ICC501T
Page 19
Daimler Truck
North America LLC
Field Service Campaign
February 2023
SF658A-F
SECOND REVISED NOTICE
24.5 Once the flashing is successful, select ‘Finish.’ See Fig. 22.
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Fig. 22, Flashing Successful
25.
Verify the parameter changes, and close the pop-up window.
26.
Verify there are no active faults on the vehicle.
27.
Verify all ECU were successfully flashed.
NOTICE
Were any errors encountered during the flashing process, and an ECU did not get flashed?
YES→Followthesubsteps27.1through27.8toresolvetheissuepriortoescalatingforassistance.
NO→Gotostep28.
27.1 MakesurethattheIPPCisonline.
27.2 Goto‘ProgramDevice.’
27.3 Select‘Unitdatamanagement.’
27.4 Select‘Removeall.’
27.5 Select‘Connectedunit.’
27.6 Select‘Downloaddatafromserver.’
27.7 Select‘Next.’
27.8 FlashtheECU(s)thatdidnotgetflashed.
Page20
Daimler Truck
North America LLC
Field Service Campaign
February 2023
SF658A-F
SECOND REVISED NOTICE
28.
Clean a spot on the base label (Form WAR259), write the campaign number, SF658, on a blank gray
completion sticker (Form WAR261), and attach it to the base label, indicating this work has been
completed.
SF658E – Electronic Control Unit (ECU) Installation and
Programming (Western Star
5700 Only)
1.
Check the base label (Form WAR259) for a completion sticker for SF658 (Form WAR261) indicating this
work has been done. The base label is usually located on the passenger door about 12 inches (30 cm)
below the door latch. If a sticker is present, no work is needed. If there is no sticker, proceed with the next
step.
2.
Park the vehicle on a level surface, shut down the engine, and set the parking brake. Chock the tires.
3.
Disconnect the batteries.
NOTE: It is not necessary to remove any dash panels to access the integrated predictive powertrain control
(IPPC) bracket.
4.
Check if the IPPC bracket is installed on the top of the engine cover. See Fig. 23.
Is the IPPC bracket installed on the top of the engine cover?
YES → Install the new IPPC ECU (000 446 41 75) on the IPPC bracket, then secure the IPPC ECU with a
cable tie. See Fig. 24.
NO → Install the new IPPC ECU (000 446 41 75), using a locally-procured velcro tape, in the location
shown in Fig. 25.
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Fig. 23, IPPC Bracket Location
Page 21
Daimler Truck
North America LLC
Field Service Campaign
February 2023
SF658A-F
SECOND REVISED NOTICE
1
2
3
10/20/2022
1. Cable Tie
f548022
2. IPPC ECU
3. IPPC Bracket
Fig. 24, Securing the IPPC ECU using a Cable Tie
1
2
10/20/2022
1. IPPC ECU
f548023
2. Velcro Tape
Fig. 25, Securing the IPPC ECU using a Velcro Tape
Page 22
Daimler Truck
North America LLC
Field Service Campaign
February 2023
SF658A-F
SECOND REVISED NOTICE
5.
Locate the 15-pin IPPC connector near the IPPC mounting. Remove the existing terminating resistor
jumper (A66-26792-000) from the 15-pin IPPC connector, and discard it. See Fig. 26 and Fig. 27.
1
2
3
10/20/2022
1. 15-Pin IPPC Connector
f548024
2. GPS Antenna
Fig. 26, 15-Pin IPPC Connector Location
Page 23
3. Terminating Resistor Jumper
Daimler Truck
North America LLC
Field Service Campaign
February 2023
SF658A-F
SECOND REVISED NOTICE
10/20/2022
f548025
Fig. 27, Terminating Resistor Jumper Removal
6.
Connect the 15-pin IPPC connector and the GPS antenna connector to the IPPC ECU, as shown in
Fig. 28.
1
2
3
10/20/2022
1. IPPC ECU
f548026
2. 15-Pin IPPC Connector
Fig. 28, IPPC ECU Connections
Page 24
3. GPS Antenna
Daimler Truck
North America LLC
Field Service Campaign
February 2023
SF658A-F
SECOND REVISED NOTICE
7.
Connect the batteries.
IMPORTANT: It is important to complete ALL STEPS of the programming process in the order listed in these
work instructions. Certain steps, when skipped, will prevent correct programming of controllers, and will require
to run through the programming steps again.
8.
Connect an RP1210B-compliant vehicle diagnostic adaptor to the diagnostic connector on the vehicle.
9.
Connect the other end of the RP1210B-compliant vehicle diagnostic adaptor to the laptop.
10.
Open DiagnosticLink®.
IMPORTANT: Make sure that DiagnosticLink is updated to the latest version (8.16SP4 at the time of publication,
or newer) before programming the vehicle.
To update DiagnosticLink, from the menu bar, select ‘Tools,’ then select ‘Update’ from the dropdown menu.
11.
Connect to the server using your DTNA Connect credentials.
12.
Go to the ‘Parameters’ tab. See Fig. 29.
DiagnosticLink will read the parameters of the connected ECUs. Wait for the message ‘Parameters were
successfully read from the device’ to be displayed.
A
B
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A. Go to the ‘Parameters’ tab.
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B. Wait for the parameters to be read from the device.
Fig. 29, Reading the ECU Parameters
Page 25
Daimler Truck
North America LLC
Field Service Campaign
February 2023
SF658A-F
SECOND REVISED NOTICE
NOTE: It is recommended that any high/low voltage faults should be resolved prior to flashing the ECUs. Also,
controller area network (CAN) communication errors may impact programming; in some cases third party ECUs
may impact CAN communication.
13.
Go to ‘Program Device,’ and make sure that the vehicle identification number (VIN) that appears is correct.
Then select ‘Download data from server.’ See Fig. 30.
DiagnosticLink will document the parameters of the current vehicle on the server, as shown in Fig. 31.
B
A
C
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A. Go to the ‘Program Device’ tab.
B. Verify the VIN that appears is correct.
C. Select ‘Download data from server.’
Fig. 30, Downloading the Data from the Server
Page 26
Daimler Truck
North America LLC
Field Service Campaign
February 2023
SF658A-F
SECOND REVISED NOTICE
10/06/2022
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Fig. 31, Data Being Downloaded from the Server
14.
Once the latest data is retrieved, select ‘Next.’ See Fig. 32.
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Fig. 32, Selecting Next
Page 27
Daimler Truck
North America LLC
Field Service Campaign
February 2023
SF658A-F
SECOND REVISED NOTICE
15.
Flash the IPPC01T as follows.
15.1 Select ‘IPPC01T - Connected Powertrain - OK’ as the device to program.
15.2 Select ‘Factory - OK’ as the configuration to apply to the device.
15.3 Select ‘Next.’
15.4 Select ‘Start’ to start flashing the IPPC01T.
15.5 Once the flashing is successful, select ‘Finish.’
16.
Verify there are no active faults on the vehicle.
17.
Clean a spot on the base label (Form WAR259), write the campaign number, SF658, on a blank gray
completion sticker (Form WAR261), and attach it to the base label, indicating this work has been completed.
Page 28
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TSB/Document ID: SF658
Replacement Service Bulletin Number:
MFR Communication Date: 2023-02-08
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
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