NHTSA ID Number: 10231864
Manufacturer Communication Number: REVISION 2 P2A19
TSB/Document Date: 2023-02-18
Summary
Manual Transmission REVISED February 9, 2023 Please discard earlier versions of this bulletin. The announcement from January 31, 2023 has been revised to include the following: ⢠The repair procedure for P2A19 has been updated to include steps to properly align the shift lever plate.
Install the bolts by hand and torque to 23.4 N●m(2.4 kg-m, 17 ft-lbs)
Clutch fork
Clutch operating
cylinder
Operating
cylinder rod
Clutch fork
Figure 96
96. Install the (2) hydraulic clutch line
bracket bolts. (Figure 97)
Torque bolts to 7 N●m(0.71 kg-m,
62 in-lbs)
Figure 97
97. Reinstall the front suspension member
stay.
Install the (6) nuts and washers
and the (2) bolts. (Figure 98)
Torque the bolts and nuts to
40 N●m(4.1 kg-m, 30 ft-lbs)
Figure 98
Page 35 of 59
P2A19
98.
Lower the vehicle down.
Transmission
bracket
Spring
99.
Install the shifter assembly.
Insert the shifter spring into the
transmission bracket
Align the shifter as shown in
Figure 99 with the lower bushing
hole facing the vehicle doors
Align the locating tab on white
plastic collar with the slot on the
transmission (Figure 100)
Push the shifter down until the
shifter guide plate is flush with
the transmission bracket
(Figure 101)
Start the (3) bolts by hand
Temporarily tighten the (3)
shifter guide plate bolts
Lower shifter
bushing hole
Figure 99
F
R
O
N
T
Locating slot
Locating tab
Figure 100
Arrow points
to RH side
Shifter guide
plate
Figure 101
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P2A19
100. Raise the vehicle on the lift.
Bolt
101. Connect the transmission control
rod to the shifter assembly.
(Figure 102)
Shifter
Install the bolt and torque to
14.2 N●m(1.4 kg-m, 10 ft-lb)
Control rod
Figure 102
102. Install the transmission control rod
boot onto the rear transmission
bracket. (Figure 103)
Control rod
boot
Figure 103
Page 37 of 59
P2A19
103. Install the rear propeller shaft.
(Figure 104)
Carefully position the rear
propeller shaft in the vehicle
Align the propeller shaft yoke
splines with the splines on the
transmission output shaft and
slide into the transmission
Place the propeller shaft onto the
rear differencial flange and align
the marks made in Step 13
Install the (4) NEW bolts and (4)
NEW nuts connecting the
propeller shaft to the rear
differential
Alignment marks
Figure 104
Torque the fasteners to
74 N●m(7.5 kg-m, 55 ft-lbs)
Heat Shield
104. Reinstall the exhaust heat shield.
Rear suspension
member
Pull downward on the rear
suspension member and slide
the heat shield into position as
shown in Figure 105
Figure 105
Rear suspension
member
105. Reinstall the (4) rear suspension
member bolts and the (2) heat
shield bolts. (Figure 106)
Torque the rear suspension
member bolts to
32 N●m(3.3 kg-m, 24 ft-lbs)
Torque the heat shield bolts to
7 N●m(0.71 kg-m, 62 in-lbs)
Heat Shield
Figure 106
Page 38 of 59
P2A19
106. Install (2) NEW gaskets onto the
catalytic converters and install the
front exhaust tube assembly.
(Figure 107)
Start the (4) front exhaust tube
to catalytic converter nuts by
hand using NEW nuts
(Figure 108)
Do not torque the nuts yet
Figure 107
Figure 108
Front
Rear exhaust
exhaust tube
tube
gasket
gasket
107. Install (2) NEW gaskets onto the
rear of the rear exhaust tube.
(Figure 109)
Install (1) NEW gasket on the
rear of the Front exhaust tube
(Figure 110)
Figure 109
Front exhaust tube
gasket
Figure 110
Page 39 of 59
P2A19
108. Install the rear exhaust tube into
the vehicle and connect it to the
front exhaust tube and the muffler
assembly. (Figure 111)
Start the nuts by hand.
.
NOTE:
Rear exhaust tube
The original nuts will be reused for:
Front exhaust tube to rear exhaust
tube connections
Rear exhaust tube to muffler
connections
Figure 111
109. Reinstall the rear exhaust tube
mounting brackets and hand start
the (2) nuts. (Figure 112)
Torque the nuts to 14.2 N●m(1.4
kg-m, 10 ft-lbs)
Figure 112
110. Torque the front exhaust tube bolts
to 52.5 N●m (5. 4 kg-m, 39 ft-lbs).
(Figure 113)
Figure 113
Page 40 of 59
P2A19
111. Torque the front to rear exhaust
tube nuts to
58 N●m(5.9 kg-m, 43 ft-lbs).
(Figure 114)
Figure 114
112. Torque the muffler nuts to
58 N●m(5.9 kg-m, 43 ft-lbs).
(Figure 115)
Figure 115
113. Lower the vehicle down and enter the vehicle.
114.
Loosen the (3) shifter guide plate bolts two full turns. (Figure 116)
Figure 116
Page 41 of 59
P2A19
115. Shift the gear selector into 5th gear.
In 5th gear, hold the shift selector to the right (toward passenger side)
Move the shifter guide plate (B) against the shift selector tab (C) shown in
Figure 117
Temporarily tighten the front bolt (D) shown in Figure 118
Figure 117
Figure 118
116. Shift the gear selector into 6th gear.
In 6th gear, hold the shift selector to the right (toward passenger side)
Move the shifter guide plate (B) against the shift selector tab (C) shown in
Figure 119
Torque the RH rear bolt (E) shown in Figure 120 to 9.6 N●m(0.98kg-m, 85 inlb)
Torque bolts (D) and (F) to 9.6 N●m (0.98 kg-m, 85 in-lb)
Figure 120
Figure 119
Page 42 of 59
P2A19
117. Check shifter adjustment.
a) Move the shift selector into the Neutral position.
b) In Neutral move shift selector to the Right until it stops
c) Push shift selector forward into 5th gear
d) Move the shift selector into the Neutral position
e) Move the shift selector to the Right until it stops
f) Pull the shift selector rearward into 6th gear
a. Verify 6th gear is selected and not reverse
b. If reverse is selected, repeat Steps 114 – 116 and recheck shifter
adjustment
IMPORTANT:
If the Shift selector is unable to shift into 5th or 6th gear normally, repeat Step 114
and Step 116.
118. Install the guide plate boot over the
shifter guide plate. (Figure 121)
Guide plate
boot
Figure 121
Page 43 of 59
P2A19
119. Reinstall the hole cover.
Tuck the edges of the rubber
boot under the carpet on the top
and both sides (Figure 122)
Install the (4) bolts and start by
hand
Torque the bolts to
5.5 N●m(0.56 kg-m, 49 in-lbs)
Hole cover
(Rubber) boot
Tuck rubber
under carpet
Figure 122
120. Install the harness retainers to the
hole cover. (Figure 123)
Harness
retainer
Figure 123
121. Orient the shifter so that the text on
the shifter knob can be read as
shown in Figure 124.
Figure 124
Page 44 of 59
P2A19
122. Carefully install the center console
assembly.
Route the console rear first
through the RH door and toward
the rear of the vehicle
(Figure 125)
Align the front of the center
console with the instrument
panel
Align the parking brake handle
with the slot in the center
console
NOTICE: Be careful to not scratch the
interior components during
reinstallation.
Figure 125
123. Position the center console side
alignment tabs with the instrument
panel side trim on the LH and RH
sides of the center console.
(Figure 126)
Slide the center console forward
Align the console alignment tabs
with the console alignment holes
(just below mounting screw
holes) (Figure 127)
Install the (2) front console
screws (Figure 127)
Lower the front of the console
down
NOTICE: Be careful to not scratch the
interior components during
reinstallation.
Console side
alignment tab
Figure 126
Console
alignment tab
Figure 127
Page 45 of 59
P2A19
Wiring
Harness
124. Move the wiring harness connectors
upward through the openings in the
center console as shown in Figure
128 and Figure 129.
Lower the console all the way
down.
Figure 128
Connector
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TSB/Document ID: REVISION 2 P2A19
Replacement Service Bulletin Number:
MFR Communication Date: 2023-02-09
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
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