NHTSA ID Number: 10231864
Manufacturer Communication Number: REVISION 2 P2A19
TSB/Document Date: 2023-02-18
Summary
Manual Transmission REVISED February 9, 2023 Please discard earlier versions of this bulletin. The announcement from January 31, 2023 has been revised to include the following: ⢠The repair procedure for P2A19 has been updated to include steps to properly align the shift lever plate.
interior components during removal.
Figure 29
31. Disengage the USB finisher.
(Figure 30)
Remove the (1) screw from the RH
side of the console tray (USB)
finisher.
Using a finesse stick, carefully pry
rearward to disengage the USB
finisher clips, but do not remove
the USB finisher
USB finisher
Figure 30
Page 10 of 59
P2A19
32. Remove the front tray finisher.
(Figure 31)
Using a finesse stick, carefully pry
upward to disengage the front tray
finisher clips
Remove the front tray finisher
NOTICE: Be careful to not scratch the
interior components during removal.
Figure 31
33. Slide the USB finisher out of position
and disconnect the (2) harness
connectors. (Figure 32)
Disconnect the harness connectors
from the USB ports
Remove the console tray finisher
Harness
connector
Figure 32
34. Remove the (2) screws from the front
of the console finisher. (Figure 33)
Figure 33
Page 11 of 59
P2A19
Console
compartment
Console lid
release button
35. Disconnect the console electrical
connector shown in Figure 34.
Figure 34
Parking brake
lever
36. Pull the parking brake up.
Using a deep well 10mm socket
loosen the parking brake
adjustment nut several turns
(Figure 35)
Pull the parking brake upward
further to allow the console to be
removed
Parking brake
adjustment nut
Figure 35
37. Remove the center console.
Lift upward on the rear of the
center console (Figure 36)
Move the console toward the rear
of the vehicle
Carefully remove the center console
from the vehicle out of the
passenger door making sure to not
scratch any of the interior trim
NOTICE: Be careful to not scratch the
interior components during removal.
Page 12 of 59
Figure 36
P2A19
38. Disengage the (2) harness retainers
from the hole cover. (Figure 37)
Using a pair of pliers, depress the
tabs of the harness retainers and
remove the retainers from the hole
cover.
Harness
retainer
Figure 37
39. Remove the hole cover. (Figure 38)
Remove the (4) bolts securing the
hole cover to the floor.
Lift upward on the hole cover and
remove it from the vehicle
Figure 38
Guide plate
boot
40. Remove the shifter assembly.
(Figure 39)
Lift the shifter guide plate boot up
While pressing the guide plate
downward, remove the (3) bolts
securing it to the transmission
Shifter guide
plate
Figure 39
Page 13 of 59
P2A19
41. Lift the shifter out of the transmission
bracket and place outside of the
vehicle. (Figure 40)
Shifter
assembly
Remove the spring from the
transmission assembly and place
outside of the vehicle
NOTICE:
The shift rod assembly will contain
grease, be careful to NOT transfer the
grease to any of the interior
components.
Shifter spring
Figure 40
42. Disconnect the battery. (Figure 41)
Close both doors
Remove the battery cover
Disconnect the negative battery
cable.
Place the battery cable next to the
battery
Figure 41
43. Raise the vehicle on a suitable lift.
Page 14 of 59
P2A19
Front Suspension
member stay
44. Remove front suspension member
stay. (Figure 42)
Remove the (6) Nuts and washers,
and the (2) bolts from the front
suspension member stay.
Remove the front suspension
member stay from the vehicle
Figure 42
45. Remove the (4) 14mm engine side
transmission shown in Figure 43.
Figure 43
Rear plate
cover
46. Remove rear plate cover. (Figure 44)
Using a small flat blade screw
driver or similar tool, release the
retaining clips for the rear plate
cover
Retainer
Retainer
Remove the rear plate cover
Retainer
Figure 44
Page 15 of 59
P2A19
Clutch operating
cylinder
47. Remove the clutch operating cylinder.
(Figure 45)
Remove the 2 bolts from the clutch
hydraulic line bracket
Remove the 2 bolts from the clutch
operating cylinder
Allow the clutch operating cylinder
to rest under the catalytic converter
as shown in Figure 46
Figure 45
Clutch operating
cylinder
Figure 46
LH catalytic
converter
48. Remove the LH catalytic converter
support bracket.
Remove the (3) bolts shown in
Figure 47
Figure 47
Page 16 of 59
P2A19
Starter
connector
49. Disconnect the starter solenoid
connector. (Figure 48)
Figure 48
Harness
bracket
50. Disconnect the LH HO2S (rear O2
sensor) connector. (Figure 49)
Remove the HO2S (rear O2 sensor)
harness from the harness bracket
HO2S
connector
Figure 49
51. Remove the starter from the
transmission.
Remove the (2) starter bolts.
(Figure 50)
Move the starter motor toward the
front of the vehicle and allow it to
rest on the front suspension
member
Starter
Harness
bolts
bracket
NOTE: The starter motor will remain in
the vehicle.
Figure 50
Page 17 of 59
P2A19
52. Remove the (2) harness retainer bolts
and (2) harness retainers from the
transmission case. (Figure 51)
Harness
Retainer bolts
Harness
Retainer
Figure 51
53. Remove the (2) harness retainer bolts
from the bottom of the transmission
assembly. (Figure 52)
Figure 52
54. Position a suitable transmission jack
under the transmission and secure it
with a suitable strap. (Figure 53)
To help avoid injury and/or part
damage, verify the transmission is
properly secured to the transmission
jack to prevent the transmission from
falling.
Transmission
jack
Page 18 of 59
Figure 53
P2A19
55. Remove the transmission crossmember. (Figure 54)
Remove the (2) nuts securing the
transmission cross-member to the
rear engine mount (transmission
mount)
Remove the (4) bolts securing the
cross-member to the vehicle frame
rails
Remove the cross-member from
the vehicle
Transmission
cross-member
Figure 54
56. Remove the transmission mount.
Remove the (2) bolts from the
transmission mount. (Figure 55)
Remove the transmission mount
Transmission
mount
Figure 55
57. Lower the transmission down 4-6
inches to allow access to the
remaining harness connectors,
retainers and the bell housing bolts.
(Figure 56)
Figure 56
Page 19 of 59
P2A19
Harness
connector
Harness
retainer
58. Disconnect the connector shown in
Figure 57 and Figure 58.
Figure 57
Depress the (2) tabs on the
harness retainer to release it from
the harness bracket
Harness
connector
Harness
retainer
Figure 58
59. Remove the bolt securing harness
retainer bracket shown in Figure 59.
Figure 59
Page 20 of 59
P2A19
60. Disconnect the harness connector
shown in Figure 60.
Harness
connector
Remove the (2) bolts from the
harness retainer brackets
Figure 60
61. Disconnect the (2) bolts shown in
Figure 61 securing the harness
retainer bracket. (Figure 61)
Figure 61
62. Remove the RH catalytic converter
support bracket.
Remove the (2) bellhousing bolts
and (1) bolt securing the RH
catalytic converter support bracket
(Figure 62)
Remove the support bracket from
the vehicle
Support
Bracket
Figure 62
Page 21 of 59
P2A19
63. Route the harness over the catalytic
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TSB/Document ID: REVISION 2 P2A19
Replacement Service Bulletin Number:
MFR Communication Date: 2023-02-09
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
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