NHTSA ID Number: 10227952
Manufacturer Communication Number: 2020060005
TSB/Document Date: 2022-12-19
Summary
2020060005
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a
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Emissions Campaign 2020060005
Connect the diagnostic system.
i
The diagnostic system remains connected to the vehicle
throughout the work procedure!
Do not disconnect the diagnostic system’s online connection.
81
Switch on the ignition.
82
Start the diagnostic system.
83
Run XENTRY and start special procedure of
customer service measure.
i
To do this, select the following menu items:
Control units → Drive → CDI6 → Special
procedure → Service measure "Exhaust gas
after-treatment"
i
The process starts automatically after starting
the special procedure. The operation steps
must be performed exactly as per the diagnostic
system.
A result report is displayed at the end of the special
procedure. Upload this report to paperless pXD.
The report must indicate “OK” for all items.
Otherwise, the procedure must be repeated. The
vehicle can only be returned to the customer after
successfully completing the special procedure.
i
Parts of the procedure via the diagnostic system
are shown on the following pages.
If a fault arises during the special procedure,
repeat the procedure. If the fault persists, create
a PTSS case or XSF-ticket including the
following:
•Initial Quick test
•Current Quick test
•Control unit log
•AEM Result Report
•Support Package
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Emissions Campaign 2020060005
First
Third
Second
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Emissions Campaign 2020060005
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Emissions Campaign 2020060005
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Emissions Campaign 2020060005
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Emissions Campaign 2020060005
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Emissions Campaign 2020060005
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Emissions Campaign 2020060005
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Emissions Campaign 2020060005
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84
85
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Emissions Campaign 2020060005
Follow the instructions of the
diagnostic system to replace
the control unit CDI (2).
Unlock the closing levers (8,11) by
pulling and disconnect the
electrical plug connections (9, 10)
on the control unit CDI (2).
Unclip the control unit CDI (2)
from the holder (arrows) and
remove.
i
Return the control unit CDI (2) to
the originating parts department.
87
Install the new control unit CDI (2).
i
A 642 900 97 01
88
Connect the electrical plug connections
(9, 10) on the control unit CDI (2)
and lock the closing levers (8, 11).
89
Continue with step 3: Initial
startup of new control unit CDI,
Programming Control units ETC,
IC
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i
Connector 1 of glow output stage control unit (N14/3 on MY 2010-2011 or N14/7 on
MY 2012) must be temporarily disconnected during the CDI initial startup procedure
to help prevent pre-mature wear to steel glow plugs used on MY 2010-2012 Sprinter
.
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Emissions Campaign 2020060005
First
Complete required
information
Second
Name file:
AEM 1
Second
First
Third
Fourth
Fifth
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Emissions Campaign 2020060005
XXXXXXXXXXXXXXXXX?s
40
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Emissions Campaign 2020060005
First
Second
i
Connector 1 of glow output stage control unit (N14/3 on MY
2010-2011 or N14/7 on MY 2012) must be re-connected after
CDI initial startup procedure.
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Emissions Campaign 2020060005
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Emissions Campaign 2020060005
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Emissions Campaign 2020060005
Make sure it’s unchecked
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Emissions Campaign 2020060005
First
Complete required
information
Second
Name file:
AEM 2
First
Second
Third
Fourth
Fifth
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Emissions Campaign 2020060005
Complete the information on the
APPROVED EMISSION
MODIFICATION LABEL and attach it to
the hood near the hood lock.
p
The attachment areas must be entirely
free from dust and grease.
Otherwise, adequate adhesion cannot
be ensured.
i
Fill in Emission Modification Program
No., your dealer code, the date of the
repair and mark the components that
have been installed or modified. Use a
black ultra fine point permanent marker.
i
A 000 584 93 13
Failure to comply may result in dealer
debit and/or possible fines.
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Emissions Campaign 2020060005
Verify Completed
Successfully
If the process was terminated incorrectly, repeat the process. If the fault
persists, create a PTSS case.
Name file:
AEM Results
First
Second
Third
Fourth
Fifth
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Final Quick Test
91
Perform a final quick test and upload to paperless pXD.
i
Faults stored in the memory must be deleted from the
fault memory after completing the work.
i
If faults are current and stored in the updated control
modules they need to be addressed. If technical
hardships occur create a PTSS case.
The procedure via the diagnostic system is shown on
the following pages.
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Emissions Campaign 2020060005
Wait
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Emissions Campaign 2020060005
Name file: QT 2
Second
First
Third
Fourth
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Emissions Campaign 2020060005
End the DAS session
Second
First
Third
93
Switch off the ignition.
94
Disconnect the diagnosis system.
95
Connect any aftermarket devices that
were connected to the X11/4 diagnostic
socket before.
96
Disconnect the battery charger
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Emissions Campaign 2020060005
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Installation of auxiliary battery
i
The work steps 97 to 105 must only be carried out if an
auxiliary battery is installed in the engine compartment.
97
Install the battery holder (42).
i
To do this, fasten the screws
and install the nut. Battery holder
on front wall: Torque to
20 Nm / 14.8 ft·lb Battery holder
on wheel arch: Torque to
8 Nm / 5.9 ft·lb
98
Install the threaded bushing (43).
99
Install the wash water reservoir
(44).
100
Tighten the screws (45) in.
101
Lift the auxiliary battery (41) in place.
102
Install the holders (39, 40).
103
Install the venting line (37) on the
auxiliary battery (41).
104
Install the plus line (36) on the
auxiliary battery (41).
105
Install the ground line (38) on the
auxiliary battery (41).
106
Close the hood.
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Emissions Campaign 2020060005
Replacement parts 2020060005
Part No.
A 906 900 81 03
A 906 490 36 00 80
Designation
Instrument Cluster (mph)
Part No.
A 642 905 20 00 85
A 642 900 97 01
A 906 995 02 02
A 000 995 11 33
A 000 490 13 41
A 220 546 18 43
A 123 994 13 45
A 000 994 32 11
A 007 997 56 90
A 000 995 90 06
N 000000 003477
A 207 492 00 00
A 000 584 93 13
Designation
NOx Sensor Package
Control Unit Diesel Injection System
Pipe Clamp
Profile Clamp
Clamp SCR/DPF
Mounting Tab
Spring Nut
Lock Pin
Cable Tie (with holding clip)
Cable Tie
Nut Fastener
Profile Seal
APPROVED EMISSION
MODIFICATION LABEL
Quantity
1
1
Quantity
1
1
1
1
1
1
1
3
3
1
4
1
1
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TSB/Document ID: 2020060005
Replacement Service Bulletin Number:
MFR Communication Date: 2022-08-08
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
MFR Component System:
MFR Component Subsystem:
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