NHTSA ID Number: 10227952
Manufacturer Communication Number: 2020060005
TSB/Document Date: 2022-12-19
Summary
2020060005
‑ For front support to longitudinal
member (2). Unscrew support drift
(017) at right and left an equal distance.
Secure vehicle on lift.
p
Heavily loaded vehicles, vehicles with a heavy body and
vehicles with unfavorable load distribution must be
secured.
Otherwise these may fall.
20
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Emissions Campaign 2020060005
Instructions for driving onto ramps
i
When performing procedure on
ramps.
i
Vehicle must be driven onto ramps
before procedure is started.
i
Race Ramps are available for order
from MBUSA Standard Service
Equipment Program
(SSEP): www.mbusassep.com Part
number:
784-RR-HTVR-RC-KIT
i
Read the operating instructions provided by the manufacturer
of the ramps. Since these are ramps that have not been built
or tested by Mercedes
Benz, no information can be given on
safety. Mercedes
Benz excludes all liability when using these
ramps.
1
Place the vehicle on a clean, firm and
level surface.
3
i
Make sure that there is enough space to
the front.
2
Drive the vehicle onto the ramps until it is
positioned in the end position specified by
the manufacturer of the ramps.
p
Drive the vehicle slowly and at a constant
speed onto the ramps.
Otherwise the vehicle may be damaged.
Place ramps in the middle (arrows A) of
the front wheels.
i
If necessary, include a helper to instruct
you.
i
The ramps must be aligned parallel to
each other.
4
Secure the vehicle against rolling away.
i
For example, by applying the parking
brake and by placing a wheel chock
(arrow B) on the rear wheels.
21
a
Emissions Campaign 2020060005
Initial Quick Test
1
2
Switch off the ignition.
Disconnect Geotab, Omni Track, Navigation
or any aftermarket devices that are connected
to the X11/4 diagnostic socket.
3
Open the hood.
4
Connect the battery charger to the
vehicle's jump posts as indicated.
(arrows)
i
Verify Vehicle Identification Number (VIN)
on vehicle VIN markings matches VIN on
Repair Order exactly. Correct VIN errors
on RO before RO is closed at your
dealership.
p
A sufficient power supply to the
vehicle on-board system must be
ensured throughout the entire work
procedure.
Otherwise any undervoltage that
occurs may damage the control
units.
i
Do not connect the battery charger to
the auxiliary battery in the engine
compartment.
i
Follow the operating instructions for
the battery charger.
i
Use a Mercedes-Benz
recommended
battery charger to ensure an
adequate voltage supply (min. 12.5 V)
is provided for the on-board electrical
system battery.
22
a
Emissions Campaign 2020060005
5
Ensure XENTRY is fully updated with the
latest release and all available add-ons.
6
Connect the diagnostic system. Make sure
that the OBD2 connection cable is
connected directly to the factory X11 / 4
diagnostic socket and not via an adapter
cable.
7
Switch on the ignition.
9
i
Ensure Vehicle Identification Number (VIN)
readout in XENTRY/DAS matches vehicle
VIN markings exactly. If not, please open a
PTSS case with photos of VIN markings and
XENTRY/DAS Quick Test showing VIN
readout.
i
Pre-existing faults causing a Check Engine
Light must be evaluated. Reference PreInspection Notes on page 2.
i
The diagnostic system remains connected to
the vehicle throughout the work procedure!
Do not disconnect the diagnostic system’s
online connection.
8
Run XENTRY and perform Quick Test. Upload
Initial Quick Test print-out to paperless pXD.
i
The procedure via the diagnostic system is
shown on the following pages.
Start the diagnostic system.
10
Perform Emissions Modification Pre-Inspection.
23
a
Emissions Campaign 2020060005
First
Third
Second
24
a
Emissions Campaign 2020060005
25
a
Emissions Campaign 2020060005
26
a
Emissions Campaign 2020060005
Wait
27
a
Emissions Campaign 2020060005
Name file:
QT 1
Second
First
Third
Fourth
i
Pre-existing faults causing a Check Engine Light must be
evaluated. Reference Pre-Inspection Guide on page 2.
28
a
Emissions Campaign 2020060005
Pre-Inspection Special Procedure
29
a
Emissions Campaign 2020060005
30
a
Emissions Campaign 2020060005
i
If on-Compliant alterations are found reference the
Pre-Inspection Guide on page 2 for next steps.
31
a
Emissions Campaign 2020060005
32
a
11
Emissions Campaign 2020060005
Perform Initial startup of the instrument
cluster (1).
i
The operation steps must be
performed exactly as per the
diagnostic system.
To do this, select the following menu
items: KI Instrument cluster
→ Initial startup → Initial startup with
automatic takeover of settings of
previous control unit.
i
The procedure via the diagnostic system
is shown on the following pages.
33
a
Emissions Campaign 2020060005
Replacement of Instrument Cluster
First
Second
First
Second
34
a
Emissions Campaign 2020060005
First
Second
35
a
Emissions Campaign 2020060005
Removal of Instrument Cluster
12
Using the steering column adjustment,
lower the steering wheel to its lowest
possible setting.
13
Insert the plastic wedge (K1)
between the top of the instrument
cluster (1) and the dashboard (6), as
shown.
14
Swivel the top of the instrument cluster
(1) towards the steering wheel.
15
Hold the instrument cluster (1) at the
top, carefully swivel out upwards at the
dashboard and move it out until the
electrical plug connection (7) becomes
accessible.
p
Swivel out the instrument cluster (1)
carefully.
Otherwise damage could occur.
16
Disconnect the electrical connection
(7) and remove the instrument cluster
(1).
i
Return the instrument cluster (1) to the
originating parts department.
36
a
Emissions Campaign 2020060005
Installation of Instrument Cluster
17
Put the new instrument cluster (1)
in position and connect the
electrical plug connection (7).
i
A 906 900 81 03 (mph)
18
Carefully insert the instrument cluster
(1) into the dashboard (6).
p
Insert the instrument cluster (1)
carefully.
Otherwise damage could occur.
19
Complete the Initial startup of the
instrument cluster (1).
i
The operation steps must be
performed exactly as per the
diagnostic system.
20
Move the steering wheel back to its
original position.
37
a
Emissions Campaign 2020060005
First
Complete required
information
Second
38
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Emissions Campaign 2020060005
Name file: IC SW
Second
First
Third
Fourth
Fifth
21
End the DAS session.
Second
First
Third
22
Switch off the ignition.
23
Disconnect the diagnostic system.
24
Disconnect battery charger.
39
a
Emissions Campaign 2020060005
Replacement of AEM Parts
25
Spray penetrating oil
on the threads of the
NOx sensor upstream
of SCR catalytic
converter (3), clamp
(16), clamp (21),
thread of the exhaust
gas temperature
sensor (12) and
clamp (15), as shown.
p
Exhaust system
should be cold in
order to carry out
the next steps. This
avoids injuries.
i
Observe the wait
period and details
provided by the
manufacturer of the
penetrating oil!
Removal of SCR Catalytic Converter
26
The NOx sensor
harness downstream
of the SCR catalytic
converter (5) should
be cut for ease of
removal.
i
The NOx sensor
downstream of the
SCR catalytic
converter (5) is to
remain in the SCR
catalytic converter
and to be returned
together.
40
a
Emissions Campaign 2020060005
27
Loosen the clamp (15) at
tailpipe (13) connection.
28
Lift: Remove tailpipe (13)
from decoupling element
(arrow). Remove tailpipe (13)
from vehicle.
Ramps: place a rag (arrow B)
between the tailpipe (13) and
the rear axle. Also Place a rag
(arrow A) between the tailpipe
(13) and the floor. Lay tailpipe
on the floor.
29
Remove and dispose the
clamp (15).
i
Observe state-specific
regulations for disposal.
30
Remove exhaust gas temperature sensor (12) upstream of
the SCR catalytic converter.
i
This is done by unscrewing the union nut on the exhaust gas
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TSB/Document ID: 2020060005
Replacement Service Bulletin Number:
MFR Communication Date: 2022-08-08
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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