NHTSA ID Number: 10227890
Manufacturer Communication Number: TJ35459.1.1
TSB/Document Date: 2022-12-19
Summary
Tailgate Operation.
Service and Parts Business
Technical Journal
TITLE:
Tailgate Operation
REF NO:
ISSUING DEPARTMENT:
CAR MARKET:
TJ 35459.1.1
Technical Service
United States and Canada
PARTNER:
ISSUE DATE:
STATUS DATE:
3 US 7510 Volvo
Car USA, LLC
2022-11-16
2022-11-17
FUNC GROUP:
FUNC DESC:
8321
Boot lid; tailgate
Page 1 of 7
“Right first time in Time”
Attachment
File Name
TJI-520240-1_1_5_en-US (3).pdf
File Size
2.6335 MB
Rows beginning with * are modified
Note! If using a printed copy of this Technical Journal, first check for the latest online version.
DESCRIPTION:
Should a customer complain of intermittent tailgate operation, follow advice under service.
CSC Customer Symptom Codes
Code
1K
Description
Tailgate/trunk lid/Automatic opening/closing does not work
Vehicle Type
Type
225
227
235
236
246
256
Eng
Eng
Desc
Sales
Body
Gear
Steer
Model Year
2019-2099
2019-2099
2017-2099
2017-2099
2018-2099
2016-2099
Plant
Chassis range
0000001-9999999
0000001-9999999
0000001-9999999
0000001-9999999
0000001-9999999
0000001-9999999
Produced and printed in the USA and available as an electronic document.
© 2022 VOLVO CAR USA, LLC
Struc Week
Range
201817-209952
201846-209952
201624-209952
201646-209952
201717-209952
201505-209952
Technical Journal 35459.1.1
SERVICE:
Valid for cars with FMDM (Foot Movement Detection Module).
Order a cable harness for the rear bumper and follow the attached instructions on how to modify the
cable harness.
Mount an additional cable harness in the rear bumper.
Check wiring diagram in VIDA to identify the correct pins at connector for FMDM. There are diffferent
positions depending on car type.
Cable to order:
XC90
32130266
* XC60 from 2017W17 to 2019W19 Chassi 0000001 - 410173
* XC60 from 2019W20 to 2099W52 Chassi 410174-999999
V90/V90CC/S90 32265569
S60/V60/V60CC 31654283
31427914
32130258
It’s important to get clearance between the parking sensor cable and cable for the FMDM, approx.
100 mm.
Warranty claim info:
To get warranty claim accepted for a job described in this TJ, please use following data:
VST OP number: 98756-2
VST Operation Number
VST Operation No.
98756-2
Description
Cover bumper rear wiring adjust acc. to TJ 35459
VEHICLE REPORT:
Yes, please submit a Vehicle Report if the service solution described in this TJ has no effect. Use concern
area “Vehicle Report” and sub concern area “Support not needed”, use function group 8321.
To view TJ attachment continue to next page. This TJ has one attachment.
Page 2 of 7
2022-11-17
Title
Action
Issue
1
Volvo Car Customer Service
Cover bumper rear
Product fix
Date
2020-12
Reason
First issue
Affected vehicles
Model year Model
2019 V60 (19-)
2019 2017 -
V60 Cross Country
(19-)
V90 (17-)
2017 -
V90 Cross Country
2018 -
XC60 (18-)
2016 -
XC90 (16-)
TJ Instruction VCC-520240-1
Page
1(5)
Operation number:
98756-2
TJ Instruction VCC-520240-1
Page 2 ( 5 )
Color symbols
Note! This colour chart displays (in colour
print and electronic version) the importance
of the different colours used in the images
of the method steps.
1 . Used for focused component, the
component with which you will do
something.
2 . Used as extra colors when you need to show
or differentiate additional parts.
3 . Used for attachments that are to be
removed/installed. May be screws, clips,
connectors, etc.
4 . Used when the component is not fully
removed from the vehicle but only hung to
the side.
5 . Used for standard tools and special tools.
6 . Used as background color for vehicle
components.
Remove casing bumper rear , refer to:
Removal, replacement and installation
8 - Body and interior
86 - Bumpers and mudflaps
861 - bumper with suspension and
damping
Disconnect the connector.
Fold the cable aside.
TJ Instruction VCC-520240-1
Page 3 ( 5 )
Locate and disconnect the FMDM wires using
the wiring diagram.
Connect the cable harness.
TJ Instruction VCC-520240-1
Page 4 ( 5 )
Use tape and attach the wire to the existing
wiring harness.
Use a cable tie
TJ Instruction VCC-520240-1
Page 5 ( 5 )
Use a cable tie
Use a cable tie
Connect the connector.
Reinstall the removed parts in reverse order.
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TSB/Document ID: TJ35459.1.1
Replacement Service Bulletin Number:
MFR Communication Date: 2022-11-17
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE
MFR Component System:
MFR Component Subsystem:
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