NHTSA ID Number: 10220205
Manufacturer Communication Number: K0D Quality
TSB/Document Date: 2022-09-15
Summary
DP: Toyota
has received reports regarding frame corrosion perforation on 2011 ? 2017 model year Tacoma vehicles. In these reports, customers have indicated that vehicles operated in specific cold climate areas with high road salt usage may exhibit more-than-normal corrosion to the vehicle?s frame. This condition is unrelated to and separate from normal surface rust which is commonly found on metallic surfaces after some years of usage and/or exposure to the environment
90950-A1009
90080-46327
5114A-04010
5114B-04010
90178-A0112
90105-A0356
The kit above includes the following parts:
Part Description
Plug, Hole
Clip
Seal, Frame Side Rail, RH
Seal, Frame Side Rail, LH
Nut, Flange
Bolt, Flange
Qty
2
2
2
1
1
2
2
Campaign Special Service Tools
The following equipment was shipped to your dealership prior to the launch of LSC K0D.
Equipment
Purpose
Drying Equipment Kit
Drying
Application Area
Interior / Open Section
Frame Drying
*Drying Kit Includes:
Equipment
Qty
Air Mover
1
E-TES Heater
1
Air Duct Plate
1
Air Duct Plugs
2
Air Duct Hoses
2
Air Duct Adapters
2
4in Hose Clamps
4
3in Hose Clamps
2
*There will be 2 silver colored hoses that will be included in the kit but will not
be used in the campaign procedure.
Equipment
Purpose
Cleaning Equipment Kit
Cleaning
Application Area
Interior / Open Section
Frame Drying and Cleaning
*Cleaning Kit Includes
Equipment
Qty
Power Tool Wire Brush
1
Power Tool Wand
1
PVC Handle
1
Extended Wire Brush
1
2ft Air Gun
1
Equipment
Purpose
Application Area
Wand Kit
712THV-T Wax
Application
Interior Frame CRC
Application
© 2019 Toyota Motor Sales, USA
Limit ed Service C ampaig n K0 D - D - Pag e |7
*Wand Kit Includes
Equipment
Qty
Short Wand
1
Long Wand
1
LH Guide Plug
1
RH Guide Plug
1
Equipment
Wax Application Spray
Package
Purpose
712THV-T Wax
Application
Application Area
Interior Frame CRC
Application
*Wax Application Spray Package includes:
Equipment
Qty
Pump and Heater
1
Assembly
TSL Bottle
1
Owner’s Manual
1
The items below were previously shipped to your dealership for previous campaign (H0F and J0M).
Equipment
90 Drill Adapter
Drill Bits
J0M Endoscope
o
Purpose
Drill Holes
Inspect Frame
Application Area
These tools will be used to attach the
Frame Side Rail Seal.
Interior Frame Sections
MATERIALS & SUPPLIES (Locally procured by dealer):
• Wire Brush
• C-Clamp
• Bungee Cord / Strap
• Protective eyewear
• Air Coupler
• Gasket Scraper
• Dust mask
• Appropriate NIOSH approved respirator** (Follow all Federal, State, Local
Environmental, Health and Safety Requirements such as OSHA Regulations. Please
Example of a NIOSHrefer to the SDS for details on the appropriate mask for each CRC.)
approved respirator
**NOTE:
Refer to the SDS located in the Appendix for additional information on respirator use.
It is up to the individual dealership to ensure compliance with OSHA regulations.
If you require further assistance regarding NIOSH approved respirators, we have found 3M® to be a useful
reference/source.
3M® Technical Assistance:
1-800-243-4630
3M® Customer Service:
1-800-328-1667
3M® Web Site:
www.3m.com/occsafety
• Protective gloves
• Chemical Resistant Gloves (refer to SDS for specific type)
• Masking tape
• Duct tape
• Plastic wrap (for storage of wands, guns and wax pail)
• Shop cloth/paper towels
© 2019 Toyota
Motor Sales, USA
Limit ed Service C ampaig n K0 D - D - Pag e |8
•
•
Garbage Bags
Paint Prep Cup (Φ 10-15cm (3.94 - 5.91 in.) for paint work. This cup will be used to check wax application.
Technician Training Requirements
The repair quality of covered vehicles is extremely important to Toyota. All dealership technicians performing this repair are
required to successfully complete the most current version of the E-Learning course “Safety Recall and Service Campaign
Essentials”. To ensure that all vehicles have the repair performed correctly, technicians performing this repair are required to
currently hold at least one of the following certification levels:
• Certified (any specialty)
• Expert (any specialty)
• Master
• Master Diagnostic Technician
In addition to the requirements above, technicians performing this repair will also be required to take the mandatory FTS handson training AND the E-Learning SCK0D prior to performing this repair.
Always check which technicians can perform the repair by logging on to https://www.uotdealerreports.com. It is the
dealership’s responsibility to select technicians with the above certification level or greater to perform this repair. Carefully
review your resources, the technician skill level, and ability before assigning technicians to this repair. It is important to consider
technician days off and vacation schedules to ensure there are properly trained technicians available to perform this repair at
all times.
Remedy Procedures
Refer to TIS for Technical Instructions on repair. Conduct all non-completed Safety Recalls and Service Campaigns on the vehicle
during the time of appointment.
This Limited Service Campaign will have varying expiration dates based on VIN/Region and is only available at authorized
Toyota dealers. Refer to the table in the Remedy section for expiration details.
Repair Quality Confirmation
The repair quality of covered vehicles is extremely important to Toyota. To help ensure that all vehicles have the repair
performed correctly, please designate at least one associate (someone other than the individual who performed the repair) to
verify the repair quality of every vehicle prior to customer delivery.
© 2019 Toyota
Motor Sales, USA
Limit ed Service C ampaig n K0 D - D - Pag e |9
Warranty Reimbursement Procedures
Warranty Reimbursement Procedure
Verify Vehicle Eligibility
1. Confirm vehicle VIN matches the R.O.
2. Check the TIS Vehicle Inquiry System
Not Covered
No further action required
No
No further action required; these
vehicles can only be sprayed at
approved Toyota
dealers
Covered
Is the vehicle located at a dealership approved
to spray 712-THV-T CRC?
Yes
Did the vehicle pass the ZKA Frame Inspection?
No
Yes
Verify repair type on TIS.
CRC Application
Not Required
CRC Application Required
Perform drying and cleaning process
During the drying and cleaning process was
perforation 10mm or larger found in the
locations identified in green below?
Yes
Proceed with Frame
Replacement as outlined in
the ZKA TI
No
Install the specific Frame Plugs outlined in the
Technical Instructions
Apply the 712THV-T Internal CRC to the areas
of the frame outlined in the TI
Complete online check sheet
Install remaining Frame Plugs and Frame Side
Rail Seal
© 2019 Toyota Motor Sales, USA
Campaign completed, return
the vehicle to the customer
L i m i t e d S e r v i c e C a m p a i g n K 0 D - D - P a g e | 10
Op Code
K0D11A
K0D11B
K0D11C
K0D11D
K0D11E
Description
Install Frame Plugs ONLY
11-15 MY Clean Frame, Dry Frame, Apply CRC, Install Plugs
16-17 MY Clean Frame, Dry Frame, Apply CRC, Install Plugs
11-15 MY Clean Frame, Qualifying Perforation Found (Frame to
be replaced under CSP ZKA)
16-17 MY Clean Frame, Qualifying Perforation Found (Frame to
be replaced under CSP ZKA)
Flat Rate Hours
0.8 hrs/veh
7.4 hrs/veh
8.4 hrs/veh
4.1 hrs/veh
4.9 hrs/veh
The flat rate times include 0.1 hours for administrative cost per unit for the dealership.
Rental Vehicle: Use RT sublet type for Op. Codes K0D11B/C. During the CRC application, customers’ rental car through the
Toyota Rent-A-Car (TRAC) Program is available for a maximum of 5 days at a maximum cost of $60.00 per day. Follow the
Toyota Transportation Assistance Program (TTAP) guidelines.
o For rentals that exceed the maximum number of allowable days and/or dollars per day, refer to the Toyota![]()
Transportation Assistance Policy (TTAP) for DSPM authorization requirements.
o Rental invoice MUST be attached to all rental claims. These claims may be subject to debit if rental invoice is not
attached.
• Materials/Supplies:
o The cost of CRC will be reimbursed per vehicle under sublet type OF.
For 11-15 MY vehicles, $160.57 can be claimed per vehicle.
For 16-17 MY vehicles, $202.37 can be claimed per vehicle.
o A maximum of $26/vehicle cost for preparation and application materials/supplies (masks, tape, gloves, partitions,
waste disposal, etc.) will be accepted. Use YA sublet type for Op. Codes K0D11B/C.
• This Limited Service Campaign will have varying expiration dates based on VIN/Region and is only available at authorized
Toyota dealers.
o Cincinnati Region Expiration: June 30, 2022
o Chicago Region Expiration: August 31, 2022
o Boston Region 2011-2015 Model Year Expiration: November 30, 2022
o Boston Region 2016-2017 Model Year Expiration: January 31, 2023
o CAT Region 2011-2015 Model Year Expiration: December 31, 2022
o CAT Region 2016-2017 Model Year Expiration: February 28, 2023
o New Jersey and Connecticut 2011-2017 Model Year Expiration: January 31, 2023
o New York 2011-2017 Model Year Expiration: April 30, 2023
Claim Filing Accuracy and Correction Requests
It is the dealer’s responsibility to file claims correctly for this Limited Service Campaign. This claim filing information is used by
Toyota for various government reporting activities; therefore, claim filing accuracy is crucial. If it has been identified that a
claim has been filed using an incorrect Op Code or a claim has been filed for an incorrect VIN, refer to Warranty Procedure
Bulletin PRO17-03 to correct the claim.
•
•
© 2019 Toyota Motor Sales, USA
L i m i t e d S e r v i c e C a m p a i g n K 0 D - D - P a g e | 11
Campaign Designation / Phase Decoder
J
0
A
Year Campaign is Launched
Repair Phase
Current Campaign Letter
for this year
B = 2011
C = 2012
D = 2013
E = 2014
F = 2015
G = 2016
H = 2017
J = 2018
Etc...
0 = Remedy
1 = Interim (Remedy not yet
available) “1” will change to “0”
when the Remedy is available
(May use other characters in
unique cases)
1st Campaign = A
2nd Campaign = B
3rd Campaign = C
4th Campaign = D
5th Campaign = E
27th Campaign = 1
28th Campaign = 2
Etc...
Examples:
C1B = Launched in 2012, Interim Phase, 2nd Campaign Launched in 2012
E0A = Launched in 2014, Remedy Phase, 1st Campaign Launched in 2014
J0A = Launched in 2018, Remedy Phase, 1st Campaign Launched in 2018.
Please review this entire package with your Service and Parts staff to familiarize them with the proper step-by-step
procedures required to implement this Limited Service Campaign.
Thank you for your cooperation.
TOYOTA MOTOR SALES, U.S.A., INC.
© 2019 Toyota Motor Sales, USA
LIMITED SERVICE CAMPAIGN K0D (Remedy Notice)
Certain 2011 - 2017 Model Year Tacoma*
Frame Corrosion Resistant Compound (CRC) Application
Frequently Asked Questions
Original Publication Date: November 7, 2019
◄ IMPORTANT UPDATE ►
DATE
May 19, 2022
December 16, 2021
March 4, 2021
December 16, 2020
July 23, 2020
June 25, 2020
May 14, 2020
April 2, 2020
January 23, 2020
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TSB/Document ID: K0D Quality
Replacement Service Bulletin Number:
MFR Communication Date: 2022-06-30
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE
MFR Component System:
MFR Component Subsystem:
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