NHTSA ID Number: 10220181
Manufacturer Communication Number: TSB005422
TSB/Document Date: 2022-09-15
Summary
TSB: Pre-Delivery Service (PDS) is a critical step in satisfying our new car customers. Customer feedback indicates the following areas deserve special attention when performing PDS: ?Careful inspection for paint chips/scratches and body dents/dings. ?Proper operation of electrical accessories (including interior light, clock, and radio reset). ?Interior cleanliness. ?Proper function of mechanical systems. Customer retention and proper maintenance of vehicles are and have always been a major focus for Toyota
. To help remind customers that regular service is essential to the proper maintenance of the vehicle, dealers are required to install a service reminder sticker before delivery. By doing this, customers will be reminded to return to your dealership for service. Your current service reminder sticker may be used. (See PDS Check Sheet item 8 of ?Final Inspection and Cleaning.?) This bulletin contains the PDS procedures that apply specifically to 2023 model year 86 vehicles. A universal PDS Check Sheet that contains PDS steps that apply to all 2023 model year Toyota vehicles has been developed. To properly perform a complete PDS, you must complete all procedures contained in this TSB as well as the universal PDS Check Sheet. In addition, if the vehicle is stored for over 30 days, be sure to follow Long-Term Vehicle Storage Guidelines
Figure 5.
A
c
B
c
B
c
4
c
A
c
5
c
6
3
c
7
c
1
c
2
c
A
Mark A
4
B
Mark B
5
1
Front License Plate Mounting Bracket Center
6
J-nut
2
Intake Cover Center
7
Well Nut
3
Front License Plate Mounting Bracket
2. Using the front license plate mounting bracket as a guide, make marks “A” and “B” on the
front bumper cover as shown in Figure 5.
© 2022 Toyota Motor Sales, USA
T-SB-0054-22
June 8, 2022
Page 9 of 13
2023 86 Pre-Delivery Service (PDS)
Front License Plate and Mounting Bracket Installation (continued)
Drilling Procedure (continued)
3. Remove the license plate mounting bracket
and drill 13-mm (0.51-in.) diameter holes
“A” in the front bumper cover.
Figure 6.
B
c
B
c
A
c
NOTE
Holes “A” are used to install the well nuts
and the front license plate mounting bracket
to the front bumper cover.
2
Holes “B” are used to prevent contact
between the front bumper cover and
the bolts.
4. Drill 23-mm (0.91-in.) diameter holes “B” in
the front bumper cover.
NOTE
Holes “B” are used to prevent contact
between the front bumper cover and
the bolts.
A
c
1
A
Hole A
B
Hole B
1
13-mm (0.51-in) Diameter
2
23-mm (0.91-in) Diameter
© 2022 Toyota Motor Sales, USA
T-SB-0054-22
June 8, 2022
Page 10 of 13
2023 86 Pre-Delivery Service (PDS)
Front License Plate and Mounting Bracket Installation (continued)
Installation Procedure
1. Install the two J-nuts to the front license
plate mounting bracket as shown.
Figure 7.
1
c
1
2. Install the two well nuts to holes “A” in the
front bumper cover, and then fit the two
hooks at the bottom of the front license
plate mounting bracket on the intake cover.
Figure 8.
3. Align holes “A” in the front license plate
mounting bracket with the well nuts, and
then install the front license plate mounting
bracket with the two bolts.
Torque: 1.1 N*m (11 kgf*cm, 10 in*lbf)
NOTICE
Do NOT overtighten the bolts.
J-nut
A
c
A
c
1
c
1
c
A
Hole A
1
Well Nut
© 2022 Toyota Motor Sales, USA
T-SB-0054-22
June 8, 2022
Page 11 of 13
2023 86 Pre-Delivery Service (PDS)
Front License Plate and Mounting Bracket Installation (continued)
Installation Procedure (continued)
4. Install the front license plate to the front license plate mounting bracket using two bolts.
Figure 9.
3
c
1
c
4
c
2
c
1
c
1
3
Front License Plate Mounting Bracket
2
4
Front License Plate
© 2022 Toyota Motor Sales, USA
T-SB-0054-22
June 8, 2022
Page 12 of 13
2023 86 Pre-Delivery Service (PDS)
Installation of Rubber Body Plugs
1. Confirm the number of plugs in the glove box. If two plugs are present, perform
substep 2A ONLY. If four plugs are present, perform substep 2A AND substep 2B.
2. Install the plugs according to the instructions below by confirming the number of plugs in the
glove box.
A. Install two plugs in the rear side member hole or rocker inner hole as shown.
B. Install two plugs in the torque box hole or rocker inner hole as shown.
Figure 10.
1
2
z
6
3
z
5
z
z
6
1
Front Side
2
Rear Side
3
Torque Box Hole or Rocker Inner Hole
4
Rear Side Member Hole or Rocker Inner Hole
5
Rocker Inner
6
Install Plug Here (if Applicable)
z
4
z
z
NOTICE
The installation of these plugs is required to prevent rust.
These plugs are stored in the glove box.
The number of plugs may vary according to production locations in the same
vehicle model.
© 2022 Toyota Motor Sales, USA
T-SB-0054-22
June 8, 2022
Page 13 of 13
2023 86 Pre-Delivery Service (PDS)
DCM Activation
The DCM (Data Communication Module) activation for 2023 model year 86 vehicles during
shipping is different than for other Toyota model vehicles. A lit green LED may NOT be used to
indicate the system’s operation upon arrival at the dealership and this function MUST
be confirmed.
1. Press and hold the “i” button for
3 – 5 seconds.
Figure 11.
2. If the DCM has NOT previously
been activated, the following will occur.
3
The LED light indicators will begin
blinking red and green.
The LED light indicators will turn OFF.
The LED light indicators will turn green,
ONLY if successfully activated.
NOTE
If there are ANY DTCs present and/or
other conditions present, refer to the
applicable model and model year
Repair Manual.
1
z
2
z
4
z
1
“SOS” Button
2
LED Light Indicators
3
Microphone
4
“i” Button
3. If the DCM has previously been activated, a
visual indicator on the head unit will display
“Roadside Assistance …Connecting” along
with a voice prompt “Connecting to safety
connect roadside assistance.”
NOTE
If this occurs, press the “i” button again or
the End Call icon on the head unit.
No further action is necessary.
© 2022 Toyota Motor Sales, USA
z
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TSB/Document ID: TSB005422
Replacement Service Bulletin Number:
MFR Communication Date: 2022-06-08
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
MFR Component Subsystem:
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