NHTSA ID Number: 10219640
Manufacturer Communication Number: HTB2207
TSB/Document Date: 2022-09-13
Summary
Continental
Tire the Americas, LLC (CTA) has determined that certain TKC 80 tires fail to conform to Federal Motor Vehicle Safety Standard No. 119, "New pneumatic tires - other than passenger cars." CTA has initiated a tire safety recall to remove these tires from service. The Husqvarna motorcycle models listed above were originally equipped with TKC 80 brand tires. CTA has determined that groove cracks in the tread rubber developed during internal testing. Groove cracking may appear during the tire service life and can lead to tread separation, increasing the risk of a crash. On the specified 701 Enduro Models listed above only the originally equipped TKC 80 front tire is affected and needs replaced. On the specified FE 250, 350, and 501 Models listed above both the originally equipped TKC 80 front and rear tires are affected and need replaced. Customers that still have originally equipped TKC 80 tires mounted on their motorcycle are eligible to have the recall tire replacement performed by an authorized Husqvarna Motorcycles dealer.
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TSB/Document ID: HTB2207
Replacement Service Bulletin Number:
MFR Communication Date: 2022-07-25
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: WHEELS
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
RECALL: THIS MODIFICATION HAS TOP PRIORITY AND MUST BE
PERFORMED IMMEDIATELY TO ENSURE CUSTOMER SAFETY
CONTINENTAL
TKC 80 TIRE RECALL
AFFECTED MODELS:
2019 – FE 250, FE 350, FE 450, FE 501, 701 Enduro
2020 – FE 350s, FE 501s, 701 Enduro, 701 Enduro LR
2021 – FE 350s, FE 501s, 701 Enduro
2022 – FE 350s, FE 501s
2023 – FE 350s, FE 501s
RESTRICTIONS: AFFECTED MODELS ARE LINKED BY VIN IN
HUSQVARNA DEALER.NET
INITIAL INFORMATION:
Continental
Tire the Americas, LLC (“CTA”) has determined that certain TKC 80 tires fail to conform to Federal
Motor Vehicle Safety Standard No. 119, "New pneumatic tires - other than passenger cars."
CTA has initiated a tire safety recall to remove these tires from service. The Husqvarna motorcycle models
listed above were originally equipped with TKC 80 brand tires.
CTA has determined that groove cracks in the tread rubber developed during internal testing. Groove cracking
may appear during the tire service life and can lead to tread separation, increasing the risk of a crash.
On the specified 701 Enduro Models listed above only the originally equipped TKC 80 front tire is
affected and needs replaced.
On the specified FE 250, 350, and 501 Models listed above both the originally equipped TKC 80 front
and rear tires are affected and need replaced.
Customers that still have originally equipped TKC 80 tires mounted on their motorcycle are eligible to have the
recall tire replacement performed by an authorized Husqvarna Motorcycles dealer.
Husqvarna Motorcycles North America, Inc. is notifying all registered owners of the motorcycles by mail. A copy
of the customer letter is included in this bulletin. The customer should take the letter along with the affected
motorcycle to an authorized Husqvarna Motorcycles Dealer to have their TKC 80 tire(s) replaced.
COPYRIGHT NOTICE
The user acknowledges that all components of this technical information are Husqvarna’s and/or third parties’ copyright protected property. Alteration, assignment,
distribution and reproduction are forbidden.
LIMITATION OF LIABILITY
The information included in or available through this technical information may include inaccuracies or errors. In no event shall Husqvarna and/or its suppliers be
liable for any damages whatsoever, arising out of or in connection with the use of this technical information. Please always refer to the Husqvarna owners and repair
manuals for proper instructions or contact the Husqvarna Dealer Services Department. ©2022 Husqvarna Motorcycles North America, Inc. – All rights reserved
Page 1 of 8
Dealers must replace affected TKC 80 tires on all affected model motorcycles in their inventory prior to any
customer delivery. Any of the affected model motorcycles received directly from Husqvarna Motorcycles North
America, Inc. require replacement of affected TKC 80 tires prior to customer delivery. Affected motorcycles
acquired through dealer transfers or trades must be remedied and checked in Husqvarna Dealer.net to ensure
and document that the repair has been performed.
Motorcycles that are affected must not be sold or operated until the affected TKC 80 tires are replaced as
described in this bulletin. It is a violation of Husqvarna Motorcycles North America, Inc. policy for an authorized
Husqvarna Motorcycles dealer to deliver any affected motorcycles to customers before the procedure in this
bulletin has been performed.
Husqvarna Motorcycles must report to the federal government on a regular basis how many motorcycles have
been repaired during this campaign. Be sure to submit your warranty request for reimbursement on every
motorcycle repaired to ensure accurate compliance numbers.
PROCEDURE FOR REPAIR:
Customer procedure to follow if the customer has affected tires currently mounted on their motorcycle
and will visit a Husqvarna Motorcycles Dealer. Use this procedure for affected motorcycles in your
inventory as well:
We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop
are not specified here. It is assumed that the repair work will be performed by a fully trained mechanic who has
completed training or has a corresponding qualification. In the event of uncertainty, the most recent repair
manual must be consulted.
In the interest of clarity, some components may be shown disassembled or may not be shown at all. It is not
always necessary to disassemble the component to perform the activity in question. Please follow the
instructions in the text.
1. On the specified 701 Enduro Models exchange front tire with a new Continental
TKC 80 tire.
2. On the specified FE 250, 350, and 501 Models exchange front and rear tire with new Continental![]()
TKC 80 tire.
3. If you have questions about if a tire is affected double check the “Identifying Tires by Product Line
and DOT” information on pages 4 for more details.
4. If the new Continental
TKC 80 tires are not available, use any alternative tire brand that meets the
specification and the customer wishes. Order replacement tires from your normal tire supplier.
5. All removed affected TKC 80 tires must be rendered unserviceable (e.g. by cutting or drilling
through the sidewall besides the DOT code). See the detailed instructions on page 4.
6. Create and submit a TI claim with tire and labor costs associated with the tire replacement and
attach a copy of the invoice to the claim.
To get reimbursed for the amount shown on the invoice enter code GA07 in the part
number entry field as seen in the example shown below.
In the quantity field enter the dollar amount on the invoice. Round up to the nearest dollar
as seen in the example shown below. Do not enter a quantity with a decimal point.
For example a quantity of 100 equals $100 dollars of reimbursement.
COPYRIGHT NOTICE
The user acknowledges that all components of this technical information are Husqvarna’s and/or third parties’ copyright protected property. Alteration, assignment,
distribution and reproduction are forbidden.
LIMITATION OF LIABILITY
The information included in or available through this technical information may include inaccuracies or errors. In no event shall Husqvarna and/or its suppliers be
liable for any damages whatsoever, arising out of or in connection with the use of this technical information. Please always refer to the Husqvarna owners and repair
manuals for proper instructions or contact the Husqvarna Dealer Services Department. ©2022 Husqvarna Motorcycles North America, Inc. – All rights reserved
Page 2 of 8
Attach a photo of the original tire to the claim that you rendered unserviceable by cutting
or drilling through the sidewall.
Customer procedure to follow if the customer has affected tires currently mounted on their motorcycle
and will visit a Continental
tire Dealer:
Customers also have the option to have their affected TKC 80 tires replaced by their nearest Continental
tire
dealer. Customers that decide this option will have to organize the tire replacement and reimbursement
between the Continental
tire dealer and Continental
Tire the Americas.
Customers choosing this option should be referred to contact Continental
Tire the Americas for guidance and
assistance. Customers should visit the Continental
Motorcycle Tire Recall website at
https://www.recallapps.com/app/continentaltires for more information on rules and procedures.
Or they can call Continental
at 1-888-799-2168 (Menu option - Motorcycle Tire Recall) for assistance.
Customer procedure to follow if the customer has already replaced affected tires on their motorcycle:
If a customer has already replaced an affected tire prior to receipt of this notice due to the condition described
the customer must contact Continental
Tire the Americas for guidance and assistance regarding
reimbursement. To be eligible for reimbursement, the customer must submit the required documents to CTA
using their Continental
Motorcycle Tire Recall website at https://www.recallapps.com/app/continentaltires
If the customer is in this classification and has any questions about these instructions, please refer the customer
to the CTA website at https://www.recallapps.com/app/continentaltires. Or they can contact Continental
Tire the
Americas at 1-888-799-2168 (Menu option - Motorcycle Tire Recall) for assistance.
COPYRIGHT NOTICE
The user acknowledges that all components of this technical information are Husqvarna’s and/or third parties’ copyright protected property. Alteration, assignment,
distribution and reproduction are forbidden.
LIMITATION OF LIABILITY
The information included in or available through this technical information may include inaccuracies or errors. In no event shall Husqvarna and/or its suppliers be
liable for any damages whatsoever, arising out of or in connection with the use of this technical information. Please always refer to the Husqvarna owners and repair
manuals for proper instructions or contact the Husqvarna Dealer Services Department. ©2022 Husqvarna Motorcycles North America, Inc. – All rights reserved
Page 3 of 8
Identifying Tires by Product Line and DOT
The subject tires were sold as replacement and original equipment tires. The tires must match both the tire line,
full DOT tire identification number (TIN) and production period to be part of the recall:
1. Tire Lines – TKC80 tire line
2. DOT TIN’s – see list of affected articles shown in Attachment no. 1 below
3. Production period: 0119 to 1722
Examples for full identification see Attachment no. 2.
COPYRIGHT NOTICE
The user acknowledges that all components of this technical information are Husqvarna’s and/or third parties’ copyright protected property. Alteration, assignment,
distribution and reproduction are forbidden.
LIMITATION OF LIABILITY
The information included in or available through this technical information may include inaccuracies or errors. In no event shall Husqvarna and/or its suppliers be
liable for any damages whatsoever, arising out of or in connection with the use of this technical information. Please always refer to the Husqvarna owners and repair
manuals for proper instructions or contact the Husqvarna Dealer Services Department. ©2022 Husqvarna Motorcycles North America, Inc. – All rights reserved
Page 4 of 8
RENDERING TIRES UNSERVICEABLE INSTRUCTIONS:
PARTS ORDERING:
Order replacement tires from your normal tire supplier.
COPYRIGHT NOTICE
The user acknowledges that all components of this technical information are Husqvarna’s and/or third parties’ copyright protected property. Alteration, assignment,
distribution and reproduction are forbidden.
LIMITATION OF LIABILITY
The information included in or available through this technical information may include inaccuracies or errors. In no event shall Husqvarna and/or its suppliers be
liable for any damages whatsoever, arising out of or in connection with the use of this technical information. Please always refer to the Husqvarna owners and repair
manuals for proper instructions or contact the Husqvarna Dealer Services Department. ©2022 Husqvarna Motorcycles North America, Inc. – All rights reserved
Page 5 of 8
WARRANTY INPUT INFORMATION:
This Technical Bulletin only affects certain VIN numbers! Please check the VIN by performing a
Motorcycle History search in Husqvarna Dealer.net to determine if it’s affected. If the motorcycle is
affected you will see a link to the bulletin and its repair status in the history results. Husqvarna
Motorcycles North America, Inc. will not warranty motorcycles whose VIN numbers are not listed as this
bulletin does not apply to them. It is the responsibility of the dealer to determine if the motorcycle
requires this update by checking the vehicle history and understanding the instructions provided by
this bulletin.
To submit a TI claim click the blue arrow on the right side of the corresponding Technical information message
to start the claim process.
You can now choose the TI Number from the list. The TI number for this procedure is according to the repairs
performed and listed in the warranty claim input information; click Continue with selected action code.
The Warranty Claim is automatically entered for you, including parts & labor. You must enter additional
information in the required fields marked with an asterisk “*” before submitting the claim to Husqvarna
Motorcycles. The flat rate time for this repair is based on the action performed and provided in minutes.
Warranty type:
TI warranty
Component group:
09 – front wheel
Failure code:
900 – Failure identification by manufacturer
Failure causing part:
0625069068 – GR.BALL BEAR.6906 DDU2CG23S6NM
Action code, parts, working time:
Replacing tires
Action code:
09_2044774_00
Working time: 10 minutes
Create and submit a TI claim with tire, material and labor costs associated with the
tire replacement and attach a copy of the invoice to the claim.
To get reimbursed for the amount shown on the invoice enter code GA07 in the part
number entry field as seen in the example shown below.
In the quantity field enter the dollar amount on the invoice. Round up to the nearest
dollar as seen in the example shown below. Do not enter a quantity with a decimal
point.
For example a quantity of 100 equals $100 dollars of reimbursement.
COPYRIGHT NOTICE
The user acknowledges that all components of this technical information are Husqvarna’s and/or third parties’ copyright protected property. Alteration, assignment,
distribution and reproduction are forbidden.
LIMITATION OF LIABILITY
The information included in or available through this technical information may include inaccuracies or errors. In no event shall Husqvarna and/or its suppliers be
liable for any damages whatsoever, arising out of or in connection with the use of this technical information. Please always refer to the Husqvarna owners and repair
manuals for proper instructions or contact the Husqvarna Dealer Services Department. ©2022 Husqvarna Motorcycles North America, Inc. – All rights reserved
Page 6 of 8
IMPORTANT SAFETY RECALL NOTICE
NHTSA Recall No. xxxxxxx
This notice applies to your motorcycle, VIN: «Vin»
«PdiFirstName» «PdiLastName»
«PdiAddress1»
«PdiCity», «PdiProvince» «PdiPostalCode»
7/xx/2022
RE: Affected models:
2019 – FE 250, FE 350, FE 450, FE 501, 701 Enduro
2020 – FE 350s, FE 501s, 701 Enduro, 701 Enduro LR
2021 – FE 350s, FE 501s, 701 Enduro
2022 – FE 350s, FE 501s
2023 – FE 350s, FE 501s
Dear Husqvarna Motorcycles Customer,
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act.
Continental
Tire the Americas, LLC (“CTA”) has determined that certain TKC 80 tires fail to conform to Federal Motor
Vehicle Safety Standard No. 119, "New pneumatic tires - other than passenger cars."
CTA has initiated a tire safety recall to remove these tires from service. The Husqvarna motorcycle models listed above
were originally equipped with TKC 80 brand tires.
CTA has determined that groove cracks in the tread rubber developed during internal testing. Groove cracking may
appear during the tire service life and can lead to tread separation, increasing the risk of a crash.
On the specified 701 Enduro Models listed above only the originally equipped TKC 80 front tire is affected and needs
replaced
On the specified FE 250, 350, and 501 Models listed above both the originally equipped TKC 80 front and rear tires are
affected and need replaced.
Procedure to follow if you have affected tires currently mounted on your motorcycle and will visit a Husqvarna
Motorcycles Dealer:
Customers that still have originally equipped TKC 80 tires mounted on their motorcycle are eligible to have the recall
tire replacement performed by an authorized Husqvarna Motorcycles dealer.
If you have originally equipped affected TKC 80 tires mounted on your motorcycle please contact your authorized
Husqvarna Motorcycles Dealer (log onto www.husqvarna-motorcycles.com for a complete dealer listing) as soon as
possible to arrange having your affected TKC 80 tire or tires replaced. It is suggested that you call your local authorized
Husqvarna Motorcycles Dealer to make an appointment to have the recall repair performed. It is also advised that during
your conversation with the dealer that you discuss tire availability with them so replacement tires can be ready and
available to mount on your motorcycle at the time of your appointment. Please present a copy of this letter along with
your motorcycle to your local authorized Husqvarna Motorcycles dealer. There will be no charge for this service.
COPYRIGHT NOTICE
The user acknowledges that all components of this technical information are Husqvarna’s and/or third parties’ copyright protected property. Alteration, assignment,
distribution and reproduction are forbidden.
LIMITATION OF LIABILITY
The information included in or available through this technical information may include inaccuracies or errors. In no event shall Husqvarna and/or its suppliers be
liable for any damages whatsoever, arising out of or in connection with the use of this technical information. Please always refer to the Husqvarna owners and repair
manuals for proper instructions or contact the Husqvarna Dealer Services Department. ©2022 Husqvarna Motorcycles North America, Inc. – All rights reserved
Page 7 of 8
Procedure to follow if you have affected tires currently mounted on your motorcycle and will visit a Continental![]()
tire Dealer:
You also have the option to have your affected TKC 80 tires replaced by their nearest Continental
tire dealer. Customers
that decide this option will have to organize the tire replacement and reimbursement between the Continental
tire dealer
and Continental
Tire the Americas.
If you choose this option please contact Continental
Tire the Americas for guidance and assistance. Customers should
visit the Continental
Motorcycle Tire Recall website at https://www.recallapps.com/app/continentaltires for more
information on rules and procedures. Or you can call Continental
at 1-888-799-2168 (Menu option - Motorcycle Tire
Recall) for assistance.
Procedure to follow if you have already replaced affected tires on your motorcycle:
If you have already replaced an affected tire prior to receipt of this notice due to the condition described please contact
Continental
Tire the Americas for guidance and assistance regarding reimbursement. To be eligible for reimbursement,
the customer must submit the required documents to CTA using their Continental
Motorcycle Tire Recall website at
https://www.recallapps.com/app/continentaltires. Or you can contact Continental
Tire the Americas at 1-888-799-2168
(Menu option - Motorcycle Tire Recall) for assistance.
Detailed tire identification information can be found on the Continental
Motorcycle Tire Recall website at
https://www.recallapps.com/app/continentaltires.
If you believe that CTA has failed or is unable to remedy the defect without charge or within a reasonable amount of
time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey
Avenue, SE, West Building, Washington, DC 20590, or call the toll-free Auto Safety Hotline at 1-888-327-4236 (TTY: 1800-424-9153) or go to http://www.nhtsa.gov.
If you have any questions related to the content of this letter, please contact Husqvarna Motorcycles North America,
Inc. Customer Relations at (888) 985-6090 for assistance. Furthermore, if for any reason Husqvarna Motorcycles is
unable to remedy the situation without charge, or within a reasonable amount of time, you may write the
Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, S.E., Washington, DC
20590 or call 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.nhtsa.gov.
If you have sold, traded or no longer own this motorcycle, it is important for the safety of the current owner that you
inform Husqvarna Motorcycles North America, Inc., of current ownership or unknown ownership status by returning the
second page of this letter in the enclosed self-addressed prepaid postage envelope.
If you are a vehicle lessor, Federal Regulations require you to forward this notice to your lessee within ten days.
We apologize for any inconvenience and want to assure you that our commitment together with all Husqvarna
Motorcycles Dealers is to provide you with the highest level of service, support and customer satisfaction.
Best Regards,
Dealer Services Department
Husqvarna Motorcycles North America, Inc.
COPYRIGHT NOTICE
The user acknowledges that all components of this technical information are Husqvarna’s and/or third parties’ copyright protected property. Alteration, assignment,
distribution and reproduction are forbidden.
LIMITATION OF LIABILITY
The information included in or available through this technical information may include inaccuracies or errors. In no event shall Husqvarna and/or its suppliers be
liable for any damages whatsoever, arising out of or in connection with the use of this technical information. Please always refer to the Husqvarna owners and repair
manuals for proper instructions or contact the Husqvarna Dealer Services Department. ©2022 Husqvarna Motorcycles North America, Inc. – All rights reserved
Page 8 of 8
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