NHTSA ID Number: 10219473
Manufacturer Communication Number: WRK-21/22R
TSB/Document Date: 2022-09-08
Summary
Subaru
of America, Inc. (Subaru
) has initiated this safety and emissions Recall for certain 2019 - 2020 model year Ascent vehicles, 2020-2021 model year turbo Legacy vehicles, and 2020-2021 model year turbo Outback vehicles in which the Continuously Variable Transmission (CVT) chain may slip and/or break.
with CVTF
cooler
QMBT-0141_
30919AF99D.pak
New ECM
Part #
Old ECM
Part #
Decryption
Keyword
New CID
Number
30919AF98D
30919AF98A
30919AF98B
30919AF98C
30919AF98D
1A855E79
R8FEE800
30919AF99D
30919AF99A
30919AF99B
30919AF99C
30919AF99D
BF018535
R8FEF800
30919AH13E
30919AH13A
30919AH13B
30919AH13C
30919AH13D
30919AH13E
2A8F4837
Q9FEE900
43D63952
Q9FEF900
19
ASCENT
2.4L DIT CVT
without CVTF
Air cooler
QMBT-0138_
30919AH13E.pk2
20
2.4L DIT CVT
with CVTF
Air cooler
QMBT-0138_
30919AH14E.pk2
30919AH14E
30919AH14A
30919AH14B
30919AH14C
30919AH14D
30919AH14E
LEGACY
20
2.4L DIT CVT
QMBT-0138_
30919AG75C.pk2
30919AG75C
30919AG75A
30919AG75B
30919AG75C
933736B4
C7FEC740
OUTBACK
20
2.4L DIT CVT
QMBT-0138_
30919AG76C.pk2
30919AG76C
30919AG76A
30919AG76B
30919AG76C
CD3719E3
C7FEF740
NOTE: See Appendix A for additional information regarding control module reprogramming.
STEP 1-B: Display the following data using the Subaru
Select Monitor (SSM4).
•
Switch the ignition switch to the OFF position, wait 30 seconds then switch back to the ON
position.
•
IMPORTANT: Restart the SSM application after the TEMPORARY PAK file is installed.
•
Verify the VIN information is correct and select “Diagnosis”.
•
Select “Target Each System.”
•
Select “Transmission” then select “Data Monitor”.
Continued...
Bulletin Number: WRK-21_22R; Revised: 08/26/22
Page 8 of 32
•
If required, click the “Delete All” button to move all items to the left side of the screen before
making the selection. Scroll through the select signal list and confirm the “Slip A Information,
Slip A Mileage 1, Slip A Mileage 2, and Slip A Mileage 3” items are selected (Blue
Highlighted). Once the items are highlighted, click the “Add” button.
IMPORTANT: In the case of failed control module communication with SSM after the installation
of the temporary PAK file, check and confirm the interface setting is matched to the equipment being
used (SDI, DSTI, & DST 010).
•
Confirm the selections are now transferred to the column on the right side. Continue by clicking
the “OK” button.
STEP 2A: Determining the CVT chain slip data.
•
If CVT chain slip has been detected, the “Slip A Information” will display a value higher than
zero and the mileage will be recorded in any of the three mileage monitor (Maximum, Minimum,
Average) items.
Continued...
Bulletin Number: WRK-21_22R; Revised: 08/26/22
Page 9 of 32
•
If CVT chain slip is NOT detected, there will be a zero in all four mileage monitor items.
•
Review the “Slip A Information” value.
Select Signal Item
Slip A Information
Value
Result
Next step
0
CVT has no recorded slippage
Go to STEP 3
1
Review the vehicle repair history
Go to STEP 2B
STEP 2B: Check the vehicle repair history and confirm if the vehicle has had any previous CVT
replacements.
NOTE: For the best accuracy, always refer to the “out mileage” of the repair claim history.
Has the CVT assembly been previously replaced?
YES – Proceed to STEP 2C.
NO – Proceed to STEP 4.
STEP 2C: Compare the mileage of the latest CVT chain slip checked in STEP 2A with the mileage of
the previous CVT assembly replacement.
NOTE: The Slip A Mileage values shown within the data will ALWAYS be in miles
regardless of what unit is specified.
•
If the values of “Slip A Mileage 1, 2, and 3” are ALL greater than the mileage of the last CVT
replacement , proceed to STEP 4.
•
If the values of “Slip A Mileage 1, 2, and 3” are NOT ALL greater than the mileage of the last
CVT replacement, proceed to STEP 3.
STEP 3A: Disconnect the vehicle from the SSM. Remove the 10mm bolt retaining the insulator cover
on the right side of the CVT.
Continued...
Bulletin Number: WRK-21_22R; Revised: 08/26/22
Page 10 of 32
STEP 3B: CAREFULLY lift the insulation only as far as necessary to expose the plug as shown
below.
STEP 3C: Install and align the specialty plug / holder (18361AA090) as shown below.
•
The holder is designed to provide the proper insertion angle for the videoscope camera.
•
Install the tool by tightening the holder down BY HAND ONLY.
•
Slightly loosen the holder so the flat section of the tool is facing downward (parallel to the floor).
See the example illustrations below.
NOTE: NEVER use any wrench, socket, etc. when
tightening the plug / holder tool. Teflon Tape can be
applied to the holder threads for added stability.
Continued...
Bulletin Number: WRK-21_22R; Revised: 08/26/22
Page 11 of 32
STEP 3D: Perform a visual inspection of the chain guide rail.
•
Make sure the OTC videoscope's threaded camera tip is screwed on tight prior to usage. Prepare
the videoscope camera by measuring and marking approximately 5mm (0.2inch) from where
the metal section of the scope tip meets the flexible portion. This section can be marked using a
marker or tape. Use the example photos below as a guide.
•
Identify the top section of the scope camera lens while performing a function test of the
videoscope. This can help for the scope view positioning.
•
Insert the videoscope camera into the plug / holder up to the previously marked line
CRITICAL: To prevent any unwanted damage to the videoscope tip, ALWAYS use caution
when inserting and removing the videoscope camera into the holder.
•
Set the magnification of the videoscope to 1.0.
Continued...
Bulletin Number: WRK-21_22R; Revised: 08/26/22
Page 12 of 32
STEP 3E: Inspect the position of the lower end of the chain guide rail and the drive pinion shaft.
CORRECT GUIDE POSITIONING:
Continued...
Bulletin Number: WRK-21_22R; Revised: 08/26/22
Page 13 of 32
INCORRECT GUIDE POSITIONING 1:
INCORRECT GUIDE POSITIONING 2:
Continued...
Bulletin Number: WRK-21_22R; Revised: 08/26/22
Page 14 of 32
STEP 3F: Remove the holder (18361AA090).
•
Reinstall the original plug with a NEW gasket.
Tightening torque: 35 N·m (25.8ft-lbs.)
•
Install the bolt retaining the insulator cover.
Tightening torque: 8 N·m (5.9ft-lbs.)
STEP 3G: Using the inspection results from STEP 3E, see the table below to determine the next
course of action.
Result
Next step
CORRECT POSITION
Proceed to STEP 5
INCORRECT POSITION 1 OR 2
Proceed to STEP 4A
STEP 4A: Replace the CVT assembly.
The service procedures for CVT assembly replacement remain unchanged. Always refer to the
applicable Service Manual and review the full requirements of the repair being performed. The
Service Manual procedures contain information critical to performing an effective repair the
first time, every time. This includes but is not limited to important SAFETY precautions, proper
inspection criteria, necessary special tools, required processes and related one-time-use parts needed
for a complete and lasting repair.
Refer to STIS: Transmission/Transaxle > CONTINUOUSLY VARIABLE TRANSMISSION >
Transmission Assembly > Removal/Installation
IMPORTANT NOTE: When replacing the CVT assembly, ALWAYS perform a transmission cooler
flush as per the Claims Policies and Procedures Manual using SOA868V9255.
STEP 4B: Proceed to STEP 5.
STEP 5: Reprogram the TCM with the applicable PAK file. When reprogramming is complete,
confirm there are no faults stored in the TCM.
WRK-21 FINAL PAK FILES
Model
MY
19
ASCENT
20
Specification
PAK file name
New ECU
Part #
Old ECU
Part #
Decryption
Keyword
New CID
Number
2.4L DIT CVT
without CVTF
cooler
30919AF98E.pak
30919AF98E
30919AF98D
347BBBA5
R8FEE900
2.4L DIT CVT
with CVTF
cooler
30919AF99E.pak
30919AF99E
30919AF99D
AF4E5A81
R8FEF900
2.4L DIT CVT
without CVTF
Air cooler
30919AH13F.pk2
30919AH13F
30919AH13E
68297EB0
Q9FEEA00
2.4L DIT CVT
with CVTF
Air cooler
30919AH14F.pk2
30919AH14F
30919AH14E
935CAE53
Q9FEFA00
LEGACY
20
2.4L DIT CVT
30919AG75D.pk2
30919AG75D
30919AG75C
F7DE7793
C7FEC840
OUTBACK
20
2.4L DIT CVT
30919AG76D.pk2
30919AG76D
30919AG76C
C084BD9F
C7FEF840
Continued...
Bulletin Number: WRK-21_22R; Revised: 08/26/22
Page 15 of 32
NOTE: See Appendix A for additional information regarding control module reprogramming.
CAUTION: Confirm the ATF oil temp warning light stays off after all reprogramming has been
performed.
CALIFORNIA “VEHICLE EMISSION RECALL - PROOF OF CORRECTION” CERTIFICATE
The California Air Resources Board and the Department of Motor Vehicles Registration/Recall
Program requires that all emission related Recall/Campaign or Service Program repairs be completed
before a vehicle registration is renewed. Please provide owners of vehicles registered in the state of
California a completed “Vehicle Emission Recall - Proof of Correction” certificate. Vehicle owners
should be advised to retain this certificate because the California Department of Motor Vehicles may
require they provide proof this service program repair has been completed. Additional certificates
are available through normal parts ordering channels using part number MSA6P1301. Quantity 1 = 1
booklet of 50 certificates.
SERVICE PROGRAM IDENTIFICATION LABEL:
Type or print the necessary information on a Campaign Identification Label. The completed label
should be attached to the vehicle’s upper radiator support. Additional labels are available through
normal parts ordering channels. The part number is MSA6P1302, which comes as one sheet of 20
labels.
WRK-21
WRK-22
Continued...
Bulletin Number: WRK-21_22R; Revised: 08/26/22
Page 16 of 32
CLAIM REIMBURSEMENT AND ENTRY PROCEDURES:
Credit to perform this recall will be based on properly completed repair order information. Retailers
may submit claims through Subarunet.com.
IMPORTANT: The Calibration Identification number (CID) for the FINAL programming (not the
testing file) MUST be noted on the repair order as this information is required for claim submission.
Labor Description
Labor
Operation #
Labor
Time
TCM REPROGRAMMING, SSM DATA CHECK & VEHICLE INSPECTION
WITH VIDEOSCOPE
A103-008
1.0
TCM REPROGRAMMING, SSM DATA CHECK & CVT ASSEMBLY
REPLACEMENT/ CVTF COOLER FLUSH AND PERFORM AT LEARNING
PROCEDURE*
A103-000
5.3
TCM REPROGRAMMING, SSM DATA CHECK, VEHICLE INSPECTION
WITH VIDEOSCOPE & CVT ASSEMBLY REPLACEMENT/ CVTF COOLER
FLUSH AND PERFORM AT LEARNING PROCEDURE*
A103-010
5.5
Fail Code
Claim Type
WRK-21
RC
*Operations include time for necessary CVTF Cooler flushing. Please refer to 16-42-90R for further
information.
IMPORTANT REMINDERS:
•
SOA strongly discourages the printing and/or local storage of service information as previously
released information and electronic publications may be updated at any time.
•
Always check for any open recalls or campaigns anytime a vehicle is in for servicing.
•
Always refer to STIS for the latest service information before performing any repairs.
Continued...
Bulletin Number: WRK-21_22R; Revised: 08/26/22
Page 17 of 32
Appendix A
PRECAUTIONS:
Confirm the PC being use for reprogramming is connected to a known good power source. Turn off
any screen saver settings. Make sure the PC is not in power saving mode and is set to the normal power
mode. Always inspect the DST-I/DST-010 and PC cables prior to programing. Confirm the cables are
CORRECT and there is no exposed wiring, corroded connections, or loose fitment. See the example images below.
STEP A-1: Subaru of America, Inc. (SOA) highly recommends connecting either the Subaru
Midtronics DCA-8000 Dynamic Diagnostic Charging System or the Subaru
Midtronics GR8-100 Diagnostic
Battery Charger to the vehicle and utilizing the Power Supply Mode feature to supply a stable 13.5 volts
anytime a vehicle control module is being reprogrammed.
Once the Midtronics charger is connected to the vehicle, if the battery is fully charged, it takes less
than three (3) minutes to boot-up the charger, select the Power Supply Mode, and have the battery voltage stabilized and ready for reprogramming.
NOTES:
• For instructions on using the power supply mode, reference the applicable User Manual for the
Midtronics DCA-8000 Dynamic Diagnostic Charging System and the Midtronics GR8-1100
Diagnostic Battery Charger on STIS.
•
Confirm all electrical loads such as lights, audio, HVAC, seat heaters, and rear defroster are all
switched OFF before setting up the charger for Power Supply Mode.
•
Select the correct battery type (Flooded, EFB, Gel, AGM, or AGM Spiral).
•
Input the CCA which matches the vehicle’s battery. NOTE: OE and replacement batteries have
different CCA ratings. Always confirm the battery’s CCA rating before proceeding.
•
If using a DCA-8000 Dynamic Diagnostic Charging System, set the power supply voltage to
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Click on the (+) Plus Sign
Then Click on Associated Document(s)
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TSB/Document ID: WRK-21/22R
Replacement Service Bulletin Number:
MFR Communication Date: 2022-08-26
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
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