NHTSA ID Number: 10219282
Manufacturer Communication Number: 18-NA-020
TSB/Document Date: 2022-09-07
Summary
This technical bulletin provides a procedure to replace the charge air cooler due to moisture getting inside of it and causing a malfunction indicator lamp illuminated with DTC P0300 and/or P0299/P2227.
-
-
Engine Control
Module Reprogramming
with SPS and
Install TCV
Thermal Wrap
-
-
Refer to SI
Note: The Engine Control Module calibration should be updated (LYX ONLY). The new calibration will enable a revised
transmission
shift pattern during cold weather operation which does not use overdrive as frequently. As a result, some customers
may notice elevated engine RPM’s during highway operation. This operating mode will reduce the potential for ice to build up
inside the charge air cooler, and the potential for setting P0299 or P0234 diagnostic codes. The customer must be informed by
dealership personnel by explaining the new engine control module calibration and its effect on transmission
shift patterns at
highway speeds during cold weather to avoid a customer return to the dealership after programming is completed.
Note: Replacement of the Charge Air Cooler is ONLY required if GM IVH (View Vehicle Build) indicated build date is before 03/
01/2018 AND GM IVH (View Transaction History Detail) indicates the CAC has not been previously replaced.
** Remove Soft Grill Cover Over Lower Grill Opening when temperatures are consistently averaging 32F/0C or above.
5775941
*** For Terrains with front license plate bracket (VK3), install tape over the openings on bottom of the license plate bracket, to
prevent airflow from bypassing the grill cover and flowing directly at the charge air cooler, as shown in the picture above.
Page 6
August, 2022
Bulletin No.: 18-NA-020
Examples of the Differences Between the Shutter
Systems
5736482
•
•
Front Bumper Upper Shutter with the Front
Bumper Secondary (lower) Shutter attached (1),
as shown in the picture above.
Front Bumper Lower Shutter that mounts in the
front of Charge Air Cooler (2), as shown in the
picture above.
Service Procedure - Install Front
Bumper Lower (CAC) Shutter
Important: The Front Bumper Lower (CAC) Shutter is
a permanently retrofitted item. The added shutter is
activated to close and open based on temperature,
controlled by integral thermostatic springs.
Note: Advise the customer to keep the shutter clear of
debris, including leaves and insects. The shutter should
be periodically cleaned with a soapy water spray,
especially right before the cold weather season begins.
1. Remove the Front Bumper Upper Shutter for
modification. Refer to Front Bumper Shutter
Replacement in SI.
2. Remove and discard the front bumper secondary
(lower) shutter assembly from the upper shutter.
Refer to Front Bumper Secondary Shutter
Replacement in SI.
Note: The secondary (lower) shutter assembly will
NOT need to be reinstalled in the future.
5279924
3. On the back of the now removed upper shutter,
using a saw blade, cut the upper shutter to
secondary (lower) shutter actuator at the pivot
location, as shown in the picture above. Remove
the linkage (1) and discard.
4. Reinstall the upper shutter.
Bulletin No.: 18-NA-020
August, 2022
Page 7
5775942
5. Remove and discard the 4 Lower Air Baffle push-in
retainers (1), as shown in the picture above.
5775943
6. Locate Front Bumper Lower (CAC) Shutter in front
of the lower air baffle and install the new, longer
retainers, as shown in the picture above.
7. Continue reinstalling the parts that were removed
during disassembly as part of Front Bumper
Shutter Replacement in SI.
Page 8
August, 2022
Bulletin No.: 18-NA-020
Examples of the Grill Opening Covers (Installation
instructions included in the part packaging)
5776421
Shown in the picture above are examples of the grill
opening covers for the Equinox (1), Terrain without
(RPO VK3) (2) and Terrain with (RPO VK3) (3).
Causal
Part
Description
Parts Information
Causal
Part
X
Causal
Part
NA*
Description
Part Number
RPO
Charge Air
Cooler
85163204
LYXLSD
85163205
LTG
Description
Part Number
RPO
2018-2021
84624274
(Equinox)
Without WBL
or WFP
2018-2021
84624275
(Equinox with
Redline/Sport
or accessory
grill PDV)
With WBL or
WFP or
accessory
grill PDV
2018-2021
84630081
(Terrain
without front
license plate
bracket)
Without VK3
2018-2021
84648360
(Terrain with
front license
plate bracket)
With VK3
2023
85551501
(Equinox,
except RS)
Without B8G
COVER
PKG-FRT
GRL OPG
NA*
COVER
PKG-FRT
GRL OPG
Part Number
RPO
2023
85551504
(Equinox RS)
With B8G
2022-2023
85555139
(Terrain,
except
Denali, with
front license
plate bracket)
With VK3
2022-2023
85555142
(Terrain,
except
Denali,
without front
license plate
bracket)
Without VK3
2022-2023
85576446
(Terrain
Denali, with
license plate
bracket)
With VK3
2022-2023
85576448
(Terrain
Denali,
without front
license plate
bracket)
Without VK3
Bulletin No.: 18-NA-020
Causal
Part
Description
August, 2022
Part Number
2018-2021
84826592
(Equinox)
SHUTTER
KIT - FRT
BPR LWR
(CAC
Shutter)
NA*
2018-2021
84826591
(Terrain)
2022-2023
85139402
(Equinox)
2022-2023
85139403
(Terrain)
RETAINER,
FRT BPR
SHUTTER
BFL
TCV
THERMAL
WRAP
RPO
Labor
Operation
Description
LTG, LYX
4087008*
Perform Smoke Test for
Charge Air Cooler and
Charge Air Cooler
Replacement
2.6 hrs. (Terrain
RPO LTG)
0.2 hrs.
(Equinox,
Terrain)
Add
Install Shutter Cover if
also Replacing Charge
Air Cooler
1086018*
Perform Smoke Test and
Install Charge Air Cooler
Grille Cover
4087308*
Perform Smoke Test for
Charge Air Cooler and
Install Shutter Cover
1.3 hrs.
(Equinox,
Terrain)
4088668*
Removing, Cleaning and
Reinstalling Charge Air
Cooler if Frozen and/or
Contaminated
1.0 hrs.
(Equinox,
Terrain)
2888348*
Engine Control Module
Re-programming
with SPS
0.3 hrs.
(Equinox,
Terrain)
4088298*
Removal of condensation
from Turbocharger
Wastegate
Regulator
Solenoid Valve and
Install Thermal Wrap
0.3 Hrs.
20182022 LYX
Warranty Information
For vehicles repaired under the Powertrain coverage,
use the following labor operation. Reference the
Applicable Warranties section of Investigate Vehicle
History (IVH) for coverage information, except ECM
reprogramming is covered for 8 years/80,000 miles
(U.S.) or 8 years/130,000 km (Canada).
2.4 hrs.
(Equinox RPO
LYX/LSD)
2.4 hrs. (Terrain
RPO LYX/LSD)
LYX/LSD
*For warranty transactions, DO NOT mark this/these
parts as the Causal Part. Enter the word “Bulletin” in the
Causal Part Description free-flow text field.
Labor Time
2.3 hrs.
(Equinox
RPO LTG)
11589291 x 4
25205589
Page 9
0.6 hrs.
(Equinox)
0.5 hrs.
(Terrain)
*This is a unique Labor Operation for Bulletin use only.
Page 10
August, 2022
Bulletin No.: 18-NA-020
Version
19
Modified
Released January 22, 2018
Revised July 26, 2018 – Added Holden Equinox Model.
Revised October 19, 2018 – Updated the Cause and Correction.
Revised December 21, 2018 – Updated Additional Options, Correction, Parts Information
and Warranty Information.
Revised January 09, 2019 – Updated the Parts Information.
Revised February 19, 2019 – Added Envision also updated the Condition, Parts
Information and Warranty Information.
Revised March 19, 2019 – Updated the Service Procedure and Warranty Information for
Equinox/Terrain.
Revised May 15, 2019 – Updated the Warranty Information and adding flow chart.
Revised November 05, 2019 – Updated the Warranty Information.
Revised December 17, 2019 – Added 2020 Model Year.
Revised February 21, 2020 – Updated pictures for flow charts, also updated applicable
information within the bulletin including the Service Procedure Equinox/Terrain also Part
and Warranty Information.
Revised April 07, 2020 – Updated information for the following: Correction, Service
Procedure (Equinox/Terrain) and Warranty Information.
Revised February 11, 2021 – Added 2020-2021 Model Years for Equinox/Terrain, added
Examples of the Difference Between the Two Shutters information and updated
information under Service Procedure Equinox, Terrain.
Revised March 18, 2021 - Removed Buick
Envision and updated applicable information
throughout the Bulletin.
Revised January 21, 2022 – Added 2022 Model Year and updated information under
Condition, Chart Based Conditions Table, Part Information and Warranty Information.
Revised January 28, 2022 – Updated the Warranty Coverage.
Revised February 10, 2022 – Updated information under Service Procedure - Charge Air
Cooler Diagnosis, Chart Based Conditions, Part Information and Warranty Information.
Revised May 24, 2022 – Updated information under Subject, Service Procedure - Charge
Air Cooler Diagnosis, Chart Based Conditions, Part and Warranty Information.
Revised August 25, 2022 – Added 2023 Model Year, RPO LSD and updated information
under Correction, note above the Service Procedure, Chart Based Conditions and Parts
Information.
GM bulletins are intended for use by professional technicians, NOT a "do-it-yourselfer". They are written to inform these
technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper
service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions, and know-how to do a
job properly and safely. If a condition is described, DO NOT assume that the bulletin applies to your vehicle, or that your
vehicle will have that condition. See your GM dealer for information on whether your vehicle may benefit from the
information.
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TSB/Document ID: 18-NA-020
Replacement Service Bulletin Number:
MFR Communication Date: 2022-08-25
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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