NHTSA ID Number: 10214963
Manufacturer Communication Number: Audi
A7 Referenc
TSB/Document Date: 2022-07-05
Summary
Audi
Quick Reference Specification Guide.
13
Engine Mechanical – 3.0L CTUA
General, Technical Data
Engine Number Location
The engine number (engine code and serial number) is
located on the top front of the cylinder block, below the
right cylinder head (Æ). Engine codes beginning with C are
four-digit. The first 3 digits of the engine code indicate the
displacement and the mechanical structure of the engine.
The fourth digit describes the engine output and torque.
14
Audi
A7 Reference Specification Book
•
September 2013
Engine Data
Code letters
Displacement
liter
Output
kW at RPM
Torque
Nm at RPM
Bore
diameter mm
Stroke
mm
Compression ratio
RON
at least
Fuel injection and ignition system
Ignition sequence
Exhaust Gas Recirculation (EGR)
Turbocharger, Supercharger
Knock control
Charge air cooler
Oxygen Sensor (O2S) regulation
Variable valve timing
Variable intake manifold
Secondary Air Injection (AIR)
system
Valve per cylinder
4
Unleaded RON 91 is also permitted but performance is reduced.
Engine – 3.0L
CTUA (TFSI)
1)
CTUA
2.995
228 @ 5500 to 6500
440 @ 2900 to 4500
84.5
89.0
10.5
95 1)
Simos
1-4-3-6-2-5
No
Supercharger
2 sensors
Yes
2 sensors before catalytic converter
2 sensors after catalytic converter
Intake
No
Yes
Audi
A7 Reference Specification Book
•
September 2013
15
Engine Assembly – 3.0L CTUA
Fastener Tightening Specifications
Component
Fastener
size
M6
M7
M8
M10
M12
-
Bolts and nuts
Engine mount 1)
Engine mount plate
Engine support 2)
Heat shield
Engine mount plate
Subframe
1)
2)
Nm
9
15
20
40
65
90 plus an
additional 90°
(¼ turn)
20
20
40
10
20
55
-
Replace fastener(s).
For bolt tightening clarification, refer to ElsaWeb, Subframe Mount Overview, items
4 and 5.
16
Audi
A7 Reference Specification Book
•
September 2013
Crankshaft, Cylinder Block – 3.0L CTUA
Allocation of Crankshaft Bearing
Shells for Cylinder Block
Bearing shells with the correct thickness are allocated to the
cylinder block in the factory. Colored dots on the sides of the
bearing shells identify the bearing shell thickness. Allocation
of the bearing shells to the cylinder block is marked by a
letter on the respective bearing on the guide frame.
Audi
A7 Reference Specification Book
Color of bearing
Red
Yellow
Blue
Black
•
September 2013
Engine – 3.0L
CTUA (TFSI)
Letter on guide frame
R
G
B
S
17
Allocation of Crankshaft Bearing
Shells for Guide Frame
Bearing shells with the correct thickness are allocated to the
guide frame at the factory. Colored dots on the sides of the
bearing shells identify the bearing shell thickness. Allocation of
the bearing shells to the guide frame is marked on the flywheel
flange of the crankshaft by a row of letters. The first letter
represents bearing 1, the second letter is for bearing 2, etc.
Letter on guide frame
R
G
B
S
18
Color of bearing
Red
Yellow
Blue
Black
Audi
A7 Reference Specification Book
•
September 2013
Fastener Tightening Specifications
Component
Connecting rod 1) 5)
Nm
50 plus an
additional 90°
(¼ turn)
60 plus an
additional 90°
(¼ turn)
9
9
9
42
40
40
20 plus an
additional 90°
(¼ turn)
Drive plate 1)
Locking bolt
Oil pressure regulation valve
Piston cooling oil spray jet 4)
Ribbed belt idler roller 3)
Ribbed belt idler roller 2)
Ribbed belt tensioning damper
Vibration damper 1)
1)
2)
3)
4)
Engine – 3.0L
CTUA (TFSI)
5)
Replace fastener(s).
For bolt tightening clarification, refer to ElsaWeb, Ribbed Belt Drive Overview,
item 4.
For bolt tightening clarification, refer to ElsaWeb, Supercharger Ribbed Belt Drive
Overview, item 6.
Insert the bolt with locking compound
Lubricate the thread and contact surface.
Audi
A7 Reference Specification Book
•
September 2013
19
Ribbed Belt Sealing Flange Tightening Specification
Component
Tighten bolts (Æ) in a diagonal sequence
20
Audi
A7 Reference Specification Book
Nm
9
•
September 2013
Guide Frame Tightening Specifications
2
3
Component
Replace and tighten bolts 1 through 16 in
sequence
Tighten bolts 1 through 16 in sequence
Replace and tighten bolts 17 through 31 in
sequence (for guide frame sealing surfaces on
cylinder block)
Audi
A7 Reference Specification Book
•
September 2013
Nm
50
an additional
90° (¼ turn)
23
Engine – 3.0L
CTUA (TFSI)
Step
1
21
Crankshaft Dimensions
Honing dimension
in mm
Basic dimension
Crankshaft bearing pin
diameter
65.000
-0.022
-0.042
Crankshaft connecting
rod journal diameter
56.000
-0.022
-0.042
Piston Ring End Gaps
Piston ring
dimensions in mm
1st compression ring
2nd compression ring
Oil scraping ring
1)
New
Wear limit
0.20 to 0.30
0.50 to 0.70
0.25 to 0.50
0.80
0.80
– 1)
Data not available. Refer to ElsaWeb for the current oil scraping ring wear limit.
Piston Ring Clearance
Piston ring
dimensions in mm
1st compression ring
2nd compression ring
Oil scraping ring
New
Wear limit
0.04 to 0.08
0.03 to 0.07
0.02 to 0.06
0.20
0.20
0.15
Piston and Cylinder Dimensions
Honing dimension
in mm
Basic dimension
1)
2)
Piston diameter
Cylinder bore diameter
84.49 1)
84.51 2)
Dimension without graphite coating (thickness 0.02 mm). The graphite coating
wears away.
Measure 50 mm inside the cylinder bore.
22
Audi
A7 Reference Specification Book
•
September 2013
Cylinder Head, Valvetrain – 3.0L CTUA
Fastener Tightening Specifications
Bearing plate for drive sprocket
Bearing plate for right camshaft timing chain drive
sprocket 1)
Camshaft adjuster for intake camshaft 1)
Camshaft adjustment solenoid valve
Camshaft chain sprocket for exhaust camshaft 1)
Chain tensioner with glide track 1)
Chain tensioner for left camshaft control chain
Chain tensioner for right camshaft timing chain
Drive sprocket for oil pump 1)
Drive sprocket for right timing chain 1)
Drive train chain tensioner for timing mechanism
Gear carrier
to balance shaft
Glide track, bolt 1)
Guide rail bolt 1)
Mounting pin for drive sprocket bolt 2)
Audi
A7 Reference Specification Book
•
September 2013
Nm
60
60
15 plus an
additional 90°
(¼ turn)
8 plus an
additional 45°
(⅛ turn)
8 plus an
additional 45°
(⅛ turn)
80 plus an
additional 90°
(¼ turn)
5
80 plus an
additional 90°
(¼ turn)
10 plus an
additional 45°
(⅛ turn)
9
9
30 plus an
additional 90°
(¼ turn)
30 plus an
additional 90°
(¼ turn)
9
13
10 plus an
additional 90°
(¼ turn)
10 plus an
additional 90°
(¼ turn)
30 plus an
additional 90°
(¼ turn)
23
Engine – 3.0L
CTUA (TFSI)
Component
Balance shaft transmission side to balance shaft
Balance shaft belt pulley side to Balance shaft
Balance shaft chain sprocket 1)
Fastener Tightening Specifications (cont’d)
Component
Mounting pin for drive sprocket bolt 3)
Nm
5 plus an
additional 60°
turn
9
Oil dipstick guide tube
1)
2)
3)
Replace fastener(s).
For bolt tightening clarification, refer to ElsaWeb, Timing Mechanism Drive Chain
Overview, and see item 15.
For bolt tightening clarification, refer to ElsaWeb, Timing Mechanism Drive Chain
Overview, and see item 3.
Compression Checking Specifications
Compression pressure
New
Wear limit
Maximum difference between cylinders
Bar pressure
11.0 to 14.0
10.0
30
Valve Dimensions
Dimension
Intake valve
Exhaust valve
Diameter a
Diameter b
c
mm
mm
mm
33.85 ± 0.10
5.98 ± 0.01
104.0 ± 0.2
28.0 ± 0.1
5.96 ± 0.01
101.9 ± 0.2
α
∠°
45
45
NOTE: Intake and exhaust valves must not be
refaced by grinding. Only lapping is permitted.
24
Audi
A7 Reference Specification Book
•
September 2013
Left Timing Chain Cover Tightening Specifications
1)
Step
1
Component
Tighten bolts 1 through 8 in sequence
Nm
5
2
Tighten bolts 1 through 8 in sequence
an additional
90° (¼ turn)
Replace fastener(s).
Engine – 3.0L
CTUA (TFSI)
NOTE: Brackets A and B are connected with the timing chain cover.
Audi
A7 Reference Specification Book
•
September 2013
25
Right Timing Chain Cover Tightening Specifications
Step
1
2
1)
Component
Replace and tighten bolts 1 through 8 in
sequence
Tighten bolts 1 through 8 in sequence
Nm
5
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TSB/Document ID: Audi
A7 Referenc
Replacement Service Bulletin Number:
MFR Communication Date: 2013-09-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
MFR Component System:
MFR Component Subsystem:
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