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NHTSA ID Number: 10206339

Manufacturer Communication Number: 2065480/3

TSB/Document Date: 2022-01-08


Summary

V8 Kovomo - Bentayga - Valve spring replacement (SC21/42). Technical background: The intake valve springs (16) and outlet valve springs (16) located within the cylinder heads of Bank 1 and 2 require replacing The replacement of all valve springs is required due to an issue which was discovered during a routine quality inspection Remedy: The replacement of all intake valve springs and all outlet valve springs (Bank 1 and Bank 2) is required


Field campaign
V8 Kovomo - Bentayga - Valve spring replacement (SC21/42)
Russische Föderation (5RU),Australia E04 Bentley rest Asia and Australia (6E04),China 796 VWeBay logo Import Comp. Ltd (Vico), Beijing
(6796),Germany E02 BentleyeBay logo rest Europe (6E02),Japan E03 BentleyeBay logo Japan (6E03),Korea, (South) E08 Bentley South Korea
(6E08),United Arab Emirates E06 BentleyeBay logo Middle East and Africa (6E06),United States E05 BentleyeBay logo USA and rest America (6E05)
BentleyeBay logo

Topic
Market
area
Brand

Transaction
2065480/3
No.
Campaign
EC25
number
Note
Type
US code

Vehicle data
Bentayga
Sales types
Type

MY Brand Designation Engine code Gearbox code Final drive code

4V14D9 2021 E
4V14D9 2022 E

*
*

*
*

*
*

Chas is numbers
Manufacturer Filler Type Filler MY Factory From To
Prod from Prod to
SJA
*
*
*
*
C
038153 039999
SJA
*
*
*
N C
011001 011069

Documents
Document name
master.xml
install1-16.pdf
removal1-16.pdf
sc2142vinlist.pdf

EC25
V8 Kovomo - Bentayga - Valve spring replacement (SC21/42)

Notes

Transaction No.: 2065480/3

Repair instructions

Technical background
The intake valve springs (16) and outlet valve springs (16) located within the cylinder heads of Bank 1 and 2 require replacing
The replacement of all valve springs is required due to an issue which was discovered during a routine quality inspection

Remedy
The replacement of all intake valve springs and all outlet valve springs (Bank 1 and Bank 2) is required
IMPORTANT: The removal and installation instructions are attached to this document, the operative MUST ensure the
instructions are followed in numerical order as detailed within the work section
The repair manual is also referred to and MUST be followed when instructed
NOTE: The Work section also contains task applicable instructions which MUST also be referred to/conducted. The instructions can change
without warning, the operative must always ensure the latest version of this document and the attached instructions are referred to (Use the
applicable VIN in Elsa pro to ensure latest version is referred to)
TIP: The removal and installation procedures have been devised specifically for this procedure, all procedures MUST be strictly adhered to

Customer notification
The procedure must be carried out in conjunction with the PDI process

Warranty accounting instructions
Replacement of the intake and outlet valve springs
Warranty type
790
Damage service number EC25
Damage code
0066
Criteria
01
Labour
Labour Operation Code 15 65 56 20 (Use 99 index until 17/02/22)
Time
2100 TU
Alignment of applicable driver assist systems (Depending on vehicle specification)
NOTE: The codes for each vehicle type are the same, however some of the times may be different please note that Saga will auto-populate the
times when the claim is submitted

Vehicle front + rear measured wheel alignment checked - 44 95 03 00

Rear wheel camber adjust - 44 94 15 50

Rear wheel track adjust - 44 93 15 50

Front wheel camber adjust - 44 89 15 50

Front wheel track adjust - 44 88 15 50

(ACC) - Radar sensor checked + adjusted - 91 63 05 51

Overhead view camera adjusted - 90 83 15 00

Driver assist camera adjusted - 96 38 15 50

Control unit for (Lane change assist) adjusted - 96 35 15 00

Night vision system calibration - 90 80 15 50

Headlamps to adjust - 94 15 16 00

ODIS Time - 01 50 00 00 (Time as per ODIS log)

Genuine parts
Part number

Description

Quantity

06E109623AD

Intake valve springs

16

0P2109623

Outlet valve springs

16

36A198115E

Parts set

1

0P2103484

Seal

1

0P2103517

Seal

1

G052565A1

Silicone paste

As required

N10458202

Hexagon bolt M6x22

4

WHT007821

O-ring 31x2

2

WHT008638

O-Ring 17.5x1.5

8

04E998907A

Repair kit for valve unit

8

D176501A1

Loctite 5970- BM (Source locally)

As required

04E906145

Seal ring

4

06M145113

Seal

1

034115427B

O-Ring 12x2

1

0P2103650E

Gasket for cover Cylinders 1-4

1

0P2103649E

Gasket for cover Cylinders 5-8

1

0P2103113A

Cover

3

06M109235

Seal

4

06M109493D

Plate

4

0P2129056

Seal

2

N90344501

O-Ring 45x3

2

N91019101

O-Ring 50x3

2

99970751741

O-Ring 22x3

2

N90365304

O-Ring 20x3

1

N90925001

O-Ring 17x3

3

8W0253115

Turbo to pre catalytic seal

2

8W0253725D

Clamp for turbochargers

2

8W0253115D

Downpipe to pre catalytic seal

2

N91130802

Downpipe to catalytic nut

6

Refer to ETKA and Rep.Gr 00 (Power
transmission fluids and capacities)

Differential oil (front and centre)

As required

Refer to ETKA and Rep.Gr 00 (Power
transmission fluids and capacities)

Transmission fluid

As required

Refer to ETKA and Rep.Gr 00 (Engine fluids
and capacities)

Engine coolant

As required

00004320935

Microgleit DF977S (Source locally)

As required

Loctite 7515 primer

Loctite 7515 primer (Source locally)

As required

Parts supply

All parts listed within this document are currently restricted and will follow a specific process to minimise disruption for Retailers and ensure
delivery is received in complete vehicle sets.
Please do not raise any unnecessary part orders or service calls.

Parts despatch control
The parts will be controlled centrally and automatically allocated and distributed therefore in this case there is no requirement for retailers to
place orders

Repair instructions

Notes

Technical background
The intake valve springs (16) and outlet valve springs (16) located within the cylinder heads of Bank 1 and 2 require replacing
The replacement of all valve springs is required due to an issue which was discovered during a routine quality inspection

Check
If the vehicle is not already listed as repaired in the “Repair history” (in Elsa Pro) refer to the Identification section to check the presence of the
green paint completion mark (Figure 4)
Should neither be evident (“Repair history” or applicable paint mark) carry out the required work in accordance with these instructions

Genuine parts
Part number

Description

Quantity

06E109623AD

Intake valve springs

16

0P2109623

Outlet valve springs

16

36A198115E

Parts set

1

0P2103484

Seal

1

0P2103517

Seal

1

G052565A1

Silicone paste

As required

N10458202

Hexagon bolt M6x22

4

WHT007821

O-ring 31x2

2

WHT008638

O-Ring 17.5x1.5

8

04E998907A

Repair kit for valve unit

8

D176501A1

Loctite 5970- BM (Source locally)

As required

04E906145

Seal ring

4

06M145113

Seal

1

034115427B

O-Ring 12x2

1

0P2103650E

Gasket for cover Cylinders 1-4

1

0P2103649E

Gasket for cover Cylinders 5-8

1

0P2103113A

Cover

3

06M109235

Seal

4

06M109493D

Plate

4

0P2129056

Seal

2

N90344501

O-Ring 45x3

2

N91019101

O-Ring 50x3

2

99970751741

O-Ring 22x3

2

N90365304

O-Ring 20x3

1

N90925001

O-Ring 17x3

3

8W0253115

Turbo to pre catalytic seal

2

8W0253725D

Clamp for turbochargers

2

8W0253115D

Downpipe to pre catalytic seal

2

N91130802

Downpipe to catalytic nut

6

Refer to ETKA and Rep.Gr 00 (Power
transmission fluids and capacities)

Differential oil (front and centre)

As required

Refer to ETKA and Rep.Gr 00 (Power
transmission fluids and capacities)

Transmission fluid

12345

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TSB/Document ID: 2065480/3

Replacement Service Bulletin Number:

MFR Communication Date: 2021-12-09

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:MECHANICAL

MFR Component System:

MFR Component Subsystem:


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