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NHTSA ID Number: 10206337

Manufacturer Communication Number: 2065472/2

TSB/Document Date: 2022-01-08


Summary

V8 Kovomo - New ContinentaleBay logo GT/GTC and New Flying Spur - Valve spring replacement (SC21/41). Technical background: The intake valve springs (16) and outlet valve springs (16) located within the cylinder heads of Bank 1 and 2 require replacing The replacement of all valve springs is required due to an issue which was discovered during a routine quality inspection Remedy: The replacement of all intake valve springs and all outlet valve springs (Bank 1 and Bank 2) is required


WHT008730

O-Ring 12x3

2

WHT008729

O-Ring 14x3

2

N90344501

O-Ring 45x3

2

N90521604

O-Ring 55x3

2

99970751741

O-Ring 22x3

2

N90365304

O-Ring 20x3

1

N90925001

O-Ring 17x3

3

971253115B

Turbo to pre catalytic seal

2

8W0253725D

Clamp for turbochargers

2

5Q0253115B

Downpipe to pre catalytic seal

2

982251616

Band clamp

2

Refer to ETKA and Rep.Gr 00 (Power transmission fluids and Differential oil (front and centre)
capacities)

As required

Refer to ETKA and Rep.Gr 00 (Power transmission fluids and Transmission fluid
capacities)

As required

Refer to ETKA and Rep.Gr 00 (Engine fluids and capacities) Engine coolant

As required

00004320935

Microgleit DF977S (Source locally)

As required

Loctite 7515 primer

Loctite 7515 primer (Source locally)

As required

Tools
Refer to the attached instructions

Work
1) To gain access/to replace all of the Intake and Outlet valve springs - Refer to the attached instructions ensuring each process is conducted in
numerical order (1 through to 18) as follows:
Removal
1 - Remove engine
2 - Remove exhaust downpipes, heatshields and catalytic converters
3 - Remove rear high-pressure fuel line
4 - Remove upper chain housing covers
5 - Remove oil mist separators
6 - Remove ignition coils
7 - Remove high pressure fuel lines, banks 1 and 2
8 - Remove high pressure fuel pumps
9 - Remove fuel rails
10 - Remove CDA solenoids
11 - Remove fuel injectors
12 - Remove mechanical vacuum pump
13 - Remove pressure pipes
14 - Remove camshaft actuators 15
- Remove cylinder head cover
16 - Remove valve lifters (hydraulic tappets) 17 Remove spark plugs
18 - Remove valve springs
NOTE: It is imperative the attached instructions are followed in numerical order as each task has been individually generated to allow the
operative to conduct the rework with minimal disruption

VERY IMPORTANT: The operative MUST ensure the valve springs are fitted in the correct location as the part numbers of the
Intake valves and Outlet valves are different.
TIP: To ensure consistency/accuracy during the replacement of the valve spring process and to ensure the springs are fitted in the
correct location, it is highly recommended the same operative is used for the duration of this process

06E 109 623AD - Intake valve springs - Figure 1 (Located on the outside edge of each bank)

HINT: Referring to Figure 1 - The valve spring is shown in the orientation as it should be fitted IMPORTANT: The 3 white lines shown/circled on
the upper face of the spring must be facing upwards when fitted

Figure 1

0P2 109 623 - Outlet valve springs - Figure 2 (Located on the inside of each bank)

HINT: Referring to Figure 2 - The valve spring is shown in the orientation as it should be fitted IMPORTANT: The 4 blue lines shown/circled on
the upper face of the spring must be facing upwards when fitted

Figure 2
NOTE: Once the engine is removed there is not a requirement to separate the transmission from the engine, the replacement of
the valve springs should be conducted with the engine and transmission sitting on the hydraulic lifting table
CAUTION: Ensure the engine and transmission is suitably secured to the hydraulic lifting table
TIP: When removing the original parts it is best practice to keep the new parts completely separate to eliminate cross
contamination between the old and new parts
HINT: Ensure all parts which are not required to be replaced as part of this process are inspected prior to refitting and
replaced if required
VERY IMPORTANT: When replacing the valve springs (once the collets and valve spring cap is removed from each valve) it is
imperative that constant air pressure is supplied to the affected cylinder whilst the replacement of the valve springs is being
conducted, in the event the air supply is lost or is not maintained during this operation, the valve could drop directly into the cylinder
resulting in the requirement to remove the cylinder head to retrieve the valve
2) To complete the installation of the valve springs - Refer to the attached installation instructions in numerical order
VERY IMPORTANT: The operative MUST ensure the valve springs are fitted in the correct location as the part numbers of the
Intake valves and Outlet valves are different.
TIP: To ensure consistency/accuracy during the replacement of the valve spring process and to ensure the springs are fitted in the
correct location, it is highly recommended the same operative is used for the duration of this process
INSTALLATION

1 - Install valve springs
2 - Install spark plugs
3 - Install valve lifters (hydraulic tappets) 4
- Install cylinder head covers
5 - Install camshaft actuators (includes setting timing) 6 Install pressure pipes
7 - Install mechanical vacuum pump 8
- Install fuel injectors
9 - Install cylinder deactivation solenoids 10
- Install fuel rails
11 - Install high pressure fuel pumps
12 - Install high pressure fuel lines, banks 1 and 2
13 - Install ignition coils
14 - Install oil mist separators
15 - Install upper chain housing covers
16 - Install rear high-pressure fuel line
17 - Install catalytic converters, exhaust downpipes and heatshields 18 Install engine
3) Carry out wheel alignment and ensure the driver assist system calibrations are performed (Depending on vehicle specification) as
follows

Vehicle front + rear measured wheel alignment checked

Rear wheel camber adjust

Rear wheel track adjust

Front wheel camber adjust

Front wheel track adjust

(ACC) - Radar sensor checked + adjusted

Overhead view camera adjusted

Driver assist camera adjusted

Control unit for (Lane change assist) adjusted

Night vision system calibration

Headlamps to adjust

4) Raise a non-technical DISS query attaching the following:

Before and after screen shots of the wheel alignment results

Screen shots confirming the applicable drive assist systems have been successfully adjusted/calibrated

Warranty payments will not be approved without the submission of the requested results via the open DISS query
5) Conduct the PDI road test - On return confirm that no DTC’s are evident
6) Check and confirm that no DTC’s are stored or there are no engine operation issues evident - Save an online log to confirm that no DTC’s
were evident at this stage of the procedure

Referring to Figure 3

Select Guided functions from 01 – Engine Control Module 1

Select Generate readiness code

Select Execute

Figure 3
Please be aware that not all readiness bytes may be at zero, however this is not a requirement as the remaining bytes will set
during normal customer driving cycle routines
7) Confirm no oil/fluid leaks are evident
8) Place a yellow paint completion mark as shown within the Identification section (Figure 4)

Identification
Yellow paint completion mark on the right hand side of the engine partition brace (Figure 4)

Figure 4

Repair instructions Notes

New ContinentaleBay logo GT V8 Kovomo
SCBCZ13S5MC090579
SCBCX13S9NC092553
SCBCZ13S2MC090586
SCBCG2ZG8NC092567
SCBCZ13S1MC090594
SCBCZ13S2NC092596
SCBCG2ZG1NC090885
SCBCG13S0NC092599
SCBCG2ZG7NC090986
SCBCG2ZG6NC092602
SCBCF13S1NC091108
SCBCG13S8NC092608
SCBCF13S4NC091166
SCBCF13SXNC092614
SCBCF13S7NC091193
SCBCZ13S6NC092617
SCBCF13S9NC091213
SCBCX13S3NC092628
SCBCF13S7NC091274
SCBCG13S6NC092641
SCBCG2ZG2NC091303
SCBCF13SXNC092645
SCBCG2ZG4NC091304
SCBCG2ZG6NC092650
SCBCZ13S2NC091321
SCBCG2ZGXNC092652
SCBCZ13S0NC091365
SCBCG2ZG0NC092658
SCBCG2ZG5NC091456
SCBCG2ZG2NC092662
SCBCF13S5NC091502
SCBCG2ZG1NC092670
SCBCG2ZG0NC091509
SCBCG13S8NC092690
SCBCG13S2NC091597
SCBCF1ZG1NC092701
SCBCX13S4NC091598
SCBCX13S7NC092714
SCBCX13S0NC091601
SCBCG2ZG8NC092729
SCBCJ13S9NC091727
SCBCG2ZG9NC092738
SCBCX13S1NC091753
SCBCG2ZGXNC092747
SCBCZ13S8NC091761
SCBCZ13S1NC092752
SCBCZ13S2NC091769
SCBCG2ZGXNC092764
SCBCZ13S6NC091788
SCBCG2ZG5NC092767
SCBCG2ZG8NC091791
SCBCG2ZG5NC092770
SCBCG13S6NC091909
SCBCG2ZG8NC092777
SCBCX13S8NC091913
SCBCG2ZG3NC092783
SCBCG13S3NC091950
SCBCG13S0NC092795
SCBCG2ZG7NC092222
SCBCG2ZG4NC092808
SCBCG13S0NC092229
SCBCF13S7NC092814
SCBCG2ZG0NC092238
SCBCG2ZG1NC092829
SCBCF13S7NC092263
SCBCZ13S9NC092837
SCBCG2ZG5NC092316
SCBCG13S7NC092843
SCBCG2ZG0NC092322
SCBCZ13S5NC092849
SCBCX13S1NC092336
SCBCZ13S6NC092861
SCBCF13S7NC092389
SCBCZ13S0NC092872
SCBCG2ZG5NC092395
SCBCG13S7NC092907
SCBCG2ZG2NC092399
SCBCF13S3NC092910
SCBCG2ZG7NC092429
SCBCF1ZG0NC092916
SCBCF13S0NC092430
SCBCJ13S1NC092919
SCBCZ13S3NC092462
SCBCF1ZG9NC092929
SCBCF13S9NC092474
SCBCF13S3NC092941
SCBCG2ZG7NC092480
SCBCG13S2NC092944
SCBCJ13SXNC092482
SCBCG2ZG9NC092951
SCBCG2ZG8NC092486
SCBCG2ZG4NC092954
SCBCG13S2NC092488
SCBCG2ZG1NC092961
SCBCX13S2NC092510
SCBCG2ZG5NC092963
SCBCZ13S7NC092514
SCBCX13SXNC092965
SCBCJ13S3NC092520
SCBCG2ZG4NC092971
SCBCZ13SXNC092524
SCBCF13S5NC092973
SCBCG2ZG5NC092526
SCBCG2ZG1NC092975
SCBCZ13S5NC092530
SCBCX13S5NC092985
SCBCG2ZG4NC092534
SCBCX13S0NC092988
SCBCX13S2NC092538
SCBCG2ZG8NC092990
SCBCG2ZG0NC092546
SCBCX13S8NC092995

SCBCX13S3NC092998
SCBCX13S7NC093006
SCBCG2ZG9NC093016
SCBCG2ZG2NC093018
SCBCX13S5NC093019
SCBCX13S5NC093022
SCBCG2ZG9NC093033
SCBCJ13S7NC093041
SCBCG2ZG1NC093043
SCBCF1ZG6NC093052
SCBCG2ZG3NC093058
SCBCF1ZG7NC093061
SCBCG2ZG4NC093070
SCBCJ13S9NC093073
SCBCF1ZG4NC093096
SCBCG2ZG6NC093099
SCBCG2ZG5NC093109
SCBCG2ZG4NC093117
SCBCX13S1NC093129
SCBCF1ZG2NC093131
SCBCX13S0NC093137
SCBCG2ZG0NC093146
SCBCF1ZG3NC093154
SCBCG2ZG7NC093158
SCBCF13SXNC093164
SCBCZ13S6NC093167
SCBCG2ZG8NC093170
SCBCG2ZG4NC093182
SCBCG2ZG1NC093186
SCBCG2ZG7NC093192
SCBCX13S9NC093198
SCBCF1ZG6NC093228
SCBCG2ZG7NC093242
SCBCG2ZG7NC093256
SCBCG2ZG9NC093260
SCBCG2ZG6NC093264
SCBCF13S9NC093267
SCBCX13S1NC093275
SCBCG2ZG4NC093375
SCBCF1ZGXNC093443
SCBCG2ZG6NC093457
SCBCF1ZG1NC093461

New ContinentaleBay logo GTC V8
SCBDG4ZG2NC090815
SCBDG4ZG5NC091098
SCBDF33S1NC091142
SCBDX33S5NC091223
SCBDX33S2NC091230
SCBDF33S7NC091310
SCBDG4ZG6NC091319
SCBDX33S2NC091440
SCBDG4ZG3NC091522
SCBDG4ZG0NC091588
SCBDX33S1NC091770
SCBDX33S4NC091794
SCBDG4ZG9NC091945
SCBDG4ZG3NC092220
SCBDG4ZG7NC092236
SCBDG4ZG8NC092245
SCBDG4ZG9NC092254
SCBDG4ZG6NC092308
SCBDX33SXNC092335
SCBDG4ZG5NC092350
SCBDG4ZG3NC092363
SCBDX33S9NC092391
SCBDX33SXNC092397
SCBDG4ZG8NC092410
SCBDG4ZG6NC092423
SCBDG4ZG5NC092431
SCBDX33S7NC092454
SCBDG4ZG1NC092460
SCBDZ33S5NC092463
SCBDG4ZG8NC092472
SCBDG4ZG9NC092481
SCBDG4ZG4NC092484
SCBDX33S0NC092487
SCBDG4ZG5NC092493
SCBDG4ZG0NC092496
SCBDG4ZG6NC092521
SCBDX33S8NC092527
SCBDF33SXNC092600
SCBDF33S0NC092606
SCBDG4ZG9NC092609
SCBDG4ZG8NC092620
SCBDG4ZG1NC092636
SCBDX33S8NC092639
SCBDG4ZG8NC092651
SCBDG4ZG3NC092654
SCBDG4ZG9NC092660
SCBDG4ZG5NC092672
SCBDG4ZG0NC092675
SCBDX33S5NC092677
SCBDX33S1NC092692
SCBDG4ZG1NC092703
SCBDG4ZG2NC092709
SCBDJ33S3NC092730
SCBDG4ZG5NC092736
SCBDG4ZG0NC092739
SCBDG4ZGXNC092750

Kovomo
SCBDX33S6NC092753
SCBDZ33S1NC092766
SCBDG4ZG9NC092769
SCBDG4ZG6NC092776
SCBDX33S2NC092779
SCBDX33S1NC092787
SCBDX33SXNC092822
SCBDG4ZG8NC092827
SCBDG4ZGXNC092845
SCBDX33S6NC092851
SCBDG4ZG1NC092863
SCBDG4ZG2NC092869
SCBDG4ZG4NC092873
SCBDG4ZG5NC092901
SCBDX33S3NC092905
SCBDF33S5NC092908
SCBDZ33S6NC092911
SCBDG4ZG3NC092914
SCBDX33S5NC092923
SCBDZ33SXNC092930
SCBDZ33S1NC092945
SCBDG4ZG4NC092968
SCBDZ33S4NC092972
SCBDG4ZG8NC093024
SCBDG4ZG6NC093037
SCBDG4ZG3NC093044
SCBDX33S1NC093051
SCBDG4ZG5NC093059
SCBDX33S6NC093062
SCBDG4ZG6NC093071
SCBDG4ZG1NC093074
SCBDX33S8NC093077
SCBDG4ZG7NC093080
SCBDG4ZG2NC093083
SCBDG4ZG7NC093094
SCBDX33S1NC093101
SCBDX33S2NC093107
SCBDG4ZG0NC093115
SCBDG4ZG8NC093119
SCBDG4ZGXNC093123
SCBDG4ZG7NC093127
SCBDF3ZGXNC093135
SCBDG4ZG1NC093141
SCBDX33S3NC093150
SCBDJ33S2NC093156
SCBDG4ZG5NC093160
SCBDG4ZG0NC093194
SCBDG4ZG3NC093240
SCBDG4ZGXNC093266
SCBDZ33S2NC093294
SCBDG4ZG6NC093331
SCBDG4ZGXNC093350
SCBDF33S2NC093451
SCBDG4ZG2NC093455
SCBDG4ZGXNC093476

New Flying Spur V8 Kovomo
SCBBG53S0NC090726
SCBBG6ZG1NC092221
SCBBG53S2NC090730
SCBBZ53S7NC092225
SCBBZ53S4NC090738
SCBBX53S0NC092234
SCBBG53S0NC090774
SCBBZ53S6NC092247
SCBBG53S2NC090792
SCBBG6ZG4NC092262
SCBBG53S5NC090804
SCBBZ53S8NC092315

12345...8

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TSB/Document ID: 2065472/2

Replacement Service Bulletin Number:

MFR Communication Date: 2021-12-09

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:MECHANICAL

MFR Component System:

MFR Component Subsystem:


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