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NHTSA ID Number: 10201058

Manufacturer Communication Number: WRD-20R

TSB/Document Date: 2021-09-04


Summary

Subaru of America, Inc. (Subaru) is initiating a new safety recall for certain 2019 model year Ascent, Impreza, Legacy, and Outback vehicles in which the fuel pump may become inoperative.


“pop” sound wil occur, the ring nut should now be parallel to the top of the fuel tank and able
to be tightened normally.

CRITICAL: Using a caliper with depth gauge, measure the dimension in 3 positions between the top
of the ring nut and the top of fuel tank as shown in the illustration below. Confirm the measured
values of dimensions (D) are 23.8 ± 2.5 mm (0.937±0.098 in.).
LEGEND:
(A)
(B)
(C)
(D)

Caliper with depth gauge
Ring nut
Fuel tank
Dimension of ring nut and
top of fuel tank
(E) Measuring point
(F) Toward FRONT of
vehicle

CAUTION:

If the difference between any of the three measurements exceeds ±1.5mm or .060 inch, loosen
and re-tighten the ring nut to correct any cross-threading.

If the ring nut or fuel pump gasket are deformed, cracked or damaged, they MUST be replaced.
Continued...

Bulletin Number: WRD-20R Revised Date:08/27/21

Page 40 of 51

Remove and discard the plastic temporary plug from the fuel delivery pipe and re-connect the
pipe to the fuel pump outlet tube. Make sure the connector is all the way onto the outlet tube
then lock the slider. Tug on the fuel delivery pipe to be sure it is fully locked in place.

IMPORTANT REMINDERS: Discard the removed temporary fuel line plug as it is a one-time use
item. Reusing the plug may damage the connector’s internal o-ring and cause a fuel leak.

Ensure both the pipe and tube are clean and dry

If the slider does not move easily, confirm the pipe is engaged on the tube

ALWAYS confirm the pipe is fully engaged after connecting and check for any leaks

13. Reconnect the harness connector to the fuel pump.
14. Reconnect the ground cable and harness connector to the battery sensor. While supporting the
sensor with one hand, torque the 12mm ground cable nut to 7.5 Nm (5.5 ft. lbs.).
15. Turn on the ignition switch to run the fuel pump. The engine does not need to be started. Check
closely for any leaks around ALL fuel delivery tube connections removed as part of this repair
(including those under the hood if fuel was drained) and around the ring nut.
16. Reinstall the inspection cover.
17. Reinstall the r/rear second row seat and trim in reverse order of removal. Torque the retaining
bolts to 53 Nm (39 ft. lbs.) Make sure the seat belt buckles are properly positioned.
18. Perform Fuel Tank Leak Test: See APPENDIX C on page 49
19. Return any removed fuel back to the vehicle.
20. Deodorize the vehicle interior as necessary.
END OF ASCENT SERVICE PROCEDURE

Continued...
Bulletin Number: WRD-20R Revised Date:08/27/21

Page 41 of 51

CLAIM REIMBURSEMENT AND ENTRY PROCEDURES:
Credit to perform this recall will be based on properly completed repair order information. Retailers
may submit claims through Subarunet.com.
Labor Description

Labor
Operation #

WRD-20 Fuel Pump Kit Replacement

B186-941

Drain Fuel Tank To 2/3 (if required)

C186-945

Applicability

Labor
Time

Legacy, Outback, Impreza

1.0

Ascent

1.2

Legacy, Outback, Impreza

0.2

Fail
Code

Claim
Type

WRD-20

RC

IMPORTANT NOTES:

Each retailer will be supplied two (2) of each of the following special tools at “no charge”
when they become available.
○ 42099FL030

Fuel Pipe Adapter

○ 42099CA010

Fuel Tank Cap Legacy / Outback

○ 42099FL020

Fuel Tank Cap Ascent/ Impreza

Each retailer will receive a miscellaneous credit on their parts statement for:
○ Bulk 5/16” Fuel Hose, 10 ft- Quantity of two (2)
○ Fuel Hose Clamps- Quantity of two (2)

Continued...
Bulletin Number: WRD-20R Revised Date:08/27/21

Page 42 of 51

CALIFORNIA “VEHICLE EMISSION RECALL - PROOF OF CORRECTION”
CERTIFICATE
The California Air Resources Board and the Department of Motor Vehicles Registration/Recall
Program requires that all emission related Recall/Campaign or Service Program repairs be completed
before a vehicle registration is renewed. Please provide owners of vehicles registered in the state of
California a completed “Vehicle Emission Recall - Proof of Correction” certificate. Vehicle owners
should be advised to retain this certificate because the California Department of Motor Vehicles may
require they provide proof this service program repair has been completed.
Additional certificates are available through normal parts ordering channels using part number
MSA6P1301. Quantity 1 = 1 booklet of 50 certificates.

SERVICE PROGRAM IDENTIFICATION LABEL:
Type or print the necessary information on a Campaign Identification Label.
The completed label should be attached to the vehicle’s upper radiator support.
Additional labels are available through normal parts ordering channels. The part
number is MSA6P1302, which comes as one sheet of 20 labels.
Part Number

Applicability

Description

Order Quantity

MSA6P1302

All Models

Campaign Completion Labels (contains
one sheet of 20 labels)

1

WRD-20

IMPORTANT REMINDERS:

SOA strongly discourages the printing and/or local storage of service information as
previously released information and electronic publications may be updated at any time.

Always check for any open recalls or campaigns anytime a vehicle is in for servicing.

Always refer to STIS for the latest service information before performing any repairs.

Continued...
Bulletin Number: WRD-20R Revised Date:08/27/21

Page 43 of 51

APPENDIX A
Replacement Fuel Pump Component Installation Tips
These tips have been assembled to help Technicians successfully complete these repairs quickly
and accurately by identifying and clarifying specific repair areas which could lead to concerns after
reassembly. These conditions may include fuel supply concerns resulting from o-rings that are:

Damaged or torn

Out of position, pinched or stretched

Improperly installed in relation to the bushing (o-ring and bushing positions reversed).

CRITICAL STEP: After removing the
original fuel pump component from
the filter housing, ALWAYS confirm
the original o-ring either came out
with the pump or, it is removed from
its bore BEFORE attempting to
install the new fuel pump as shown
here.
Both the illustration and picture below show the proper configuration of the fuel pump, bushing and
o-ring prior to reassembly. The new o-ring is positioned for proper sealing on top of the bushing.
A - NEW O-Ring Supplied in the Parts Kit
B - Bushing (Reused from Original Pump)

The images below are snapshots from a video which shows how the o-ring can become compromised
when repeated attempts are made to press / force the new fuel pump back into the filter housing. A
small “window” was cut into the filter housing used here to visually demonstrate how when repeated
attempts are made to get the new pump to engage the retaining claws of the original filter housing, the
o-ring can become dislodged from the fuel pump outlet tube and damaged. The new o-ring shown
below has been colored YELLOW to make it easier to see.
Continued...
Bulletin Number: WRD-20R Revised Date:08/27/21

Page 44 of 51

Three prime reasons for Technicians to have difficulties with getting the new pump to fully seat /
latch back into the filter housing properly are:

The original fuel pump o-ring is still in place in the filter housing bore

The new o-ring was not properly lubricated with gasoline prior to attempting the reassembly

Repeated attempts to get the pump fully seated have caused the o-ring to come off the outlet tube
of the fuel pump as shown below.

CRITICAL TIP: Align and press the new fuel pump FIRMLY, SQUARELY and STRAIGHT into
the filter housing in ONE smooth, continuous motion.
VERY IMPORTANT: When pressing the fuel pump into the filter housing, if it does not seat
properly with all the retaining clips “clicking” into position MUST be removed from the filter
housing, the bushing and o-ring “reset” and the o-ring re-lubricated before trying again. Do this with
each attempt to assemble until successful. If the o-ring becomes pinched, stretched or otherwise
damaged, it MUST be replaced.

VERY IMPORTANT REMINDER: When installing the new fuel pump into the filter hopusing,
it is CRITICAL to press the new fuel pump FIRMLY SQUARELY and STRAIGHT into the filter
housing in ONE smooth, continuous motion. Misalignment will prevent the o-ring from seating
squarely in the bore and when the hand pressure is released to try again, the o-ring can easily become
dislodged from the fuel pump outlet tube resulting in the mis-alignment shown above and in the
illustrations below.
Continued...
Bulletin Number: WRD-20R Revised Date:08/27/21

Page 45 of 51

The RED circles represent a cross-section of the o-ring.

OK

The new fuel pump is being pressed firmly and squarely into the filter housing bore and successfully
“clicks” into place.

NG
Here, the new fuel pump is being pressed into the filter housing bore at an angle which will likely
result in the outlet tube butting against the shoulder of the bore the o-ring seals against followed by
repeat attempts which often end up with the o-ring becoming dislodged.

Installation video of the new fuel pump component into the filter housing

Continued...
Bulletin Number: WRD-20R Revised Date:08/27/21

Page 46 of 51

APPENDIX B
Ascent and Impreza Fuel Pump Assembly Ring Nut Installation Tip
Fig. 1
Fig. 1 shows the Ring Nut installed
on the tank threads but crossthreaded / mis-aligned. Attempting
to tighten the Ring Nut with the tool
when mis-aligned like this will likely
damage the threads on both parts.

Threads
Mis-Aligned

Fig. 2
Threads
Mis-Aligned

Fig. 2 shows the Special Tool
installed onto the Ring Nut making
the mis-alignment easier to identify
before attempting to tighten it.

Special Tool Installed

Figs. 3 & 4 show the Special Tool
is installed onto the Ring Nut then,
a firm, sharp, straight downward
force being applied to the tool
to “jump” the threads resulting
in proper alignment and start to
a normal, successful tightening
procedure.

Fig. 3

Threads
Aligned

Fig. 4

Continued...
Bulletin Number: WRD-20R Revised Date:08/27/21

Page 47 of 51

Hints for getting the new retaining Ring Nut threads video properly engaged onto the fuel tank threads.

Continued...
Bulletin Number: WRD-20R Revised Date:08/27/21

Page 48 of 51

APPENDIX C
Fuel Tank Leak Test

The Fuel Tank Leak Test MUST be performed on ALL models after fuel pump
replacement has been performed. This will ensure proper sealing of the fuel tank
chamber.

(STEP :1) Using the Redline Detection Smoke Pro (RDL-950051), apply 10kpa (1.45 PSI) at the vent tube. These pressures
for this test are higher than those specified when confirming proper
sealing of the fuel pump. Check to ensure the pressure is retained
for 10 seconds. Is the pressure retained?

YES – The inspection is complete. Reassemble the removed parts in the reverse order.
NO – The pressure is not retained. Possible improper installation of the gasket, ring nut or
fuel pump upper plate is suspected. Check the installation condition and replace any damaged
part(s) with new. Re-install correctly and perform this inspection again.

Continued...
Bulletin Number: WRD-20R Revised Date:08/27/21

Page 49 of 51

URGENT
IMPORTANT SAFETY RECALL
This notice applies to the VIN below

Subaru of America, Inc
PO Box 9103
Camden, NJ 08101-9877
844-373-6614
www.subaru.com

Subaru Safety Recall WRD-20
NHTSA Recall ID 20V-218
June 2020
Dear SubarueBay logo Owner:
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
SUBARU OF AMERICA, INC. has decided that a defect, which relates to motor vehicle safety, exists in certain 2019
model year Ascent, 2019 model year Impreza, 2019 model year Legacy and 2019 model year Outback vehicles.
You received this notice because our records indicate that you currently own one of these vehicles.
REASON FOR THIS SAFETY RECALL
Your vehicle may be equipped with a low-pressure fuel pump assembled with an impeller that may become deformed.
Over time, the impeller may become deformed enough to interfere with the body of the fuel pump, potentially causing
the low-pressure fuel pump to become inoperative.
SAFETY RISK
If the low-pressure fuel pump becomes inoperative, the check engine warning light or malfunction indicator light may
illuminate, and/or the engine may run rough. An inoperative fuel pump may result in the engine stalling without the
ability to restart the vehicle, increasing the risk of a crash.
WHAT SUBARUeBay logo WILL DO
Subaru will replace the fuel pump at no cost to you.
What You Should Do
You should contact any authorized SubarueBay logo retailer (dealer) for an appointment to have this safety recall repair
performed, at no cost to you.
HOW LONG WILL THE REPAIR TAKE?
The time required to replace the fuel pump for Impreza, Legacy and Outback vehicles is approximately 1 hour and 10
minutes. The time required to replace the fuel pump for Ascent vehicles is approximately 1 hour and 40 minutes. Your
retailer can provide you with a better estimate of the overall time for this service visit, as it may be necessary to make
your vehicle available for a longer period of time.
For your convenience, your retailer may provide you with a loaner or rental vehicle, at no cost to you, until the repair is
complete.
CALIFORNIA REGISTERED OWNERS
The California Air Resources Board requires that emission related campaigns be completed prior to California’s
vehicle registration renewal process; without this repair, you will not be able to register your vehicle during your next
annual registration. Upon completion of this campaign, your California dealer will complete and provide you a “Proof
of Correction Certificate.” If required, present the certificate to the California Department of Motor Vehicles (the
“DMV”) when renewing your California registration as proof of campaign completion. If the DMV does not request the
certificate, we recommend that you keep it for your records.
In addition, the State of California requires that every vehicle must pass an emission test (SMOG Check) every two
years and before it is sold. Without the repair we are providing at no charge, your vehicle may not pass this test.

Continued...
Bulletin Number: WRD-20R Revised Date:08/27/21

Page 50 of 51

OWNER INFORMATION
Government regulations require that recall notifications be sent to the last known owner of record. That information
is based primarily on state registration and title data. If you are a lessor of this vehicle, federal If you have moved or
sold your vehicle, please update this information online at www.subaru.com, select ‘Customer Support,’ then select
‘Address Update’ or ‘Ownership Update’ from the “Quick Links” menu.
IF YOU HAVE PREVIOUSLY PAID FOR A REPAIR
If you have already paid for repairs associated with this condition, you may be eligible for reimbursement.
Reimbursement consideration will be based on the amount an authorized SubarueBay logo retailer in your area would charge for
the same repair.
Please send the original service repair order, which has the name of the repair facility, date of repair, mileage at the
time of repair, complete 17-digit vehicle identification number (VIN), and your name, with correct mailing address and
telephone number to the address listed below.
SubarueBay logo of America, Inc.
Customer Advocacy Department, Attention: WRD-20 Recall
P.O. Box 9103, Camden, NJ 08101-9877
Please send original receipts only and retain a photocopy for your records. Please be assured that we will attempt
to process your reimbursement request as quickly as possible, but it may take up to 60 days for this process to be
completed.
IF YOU NEED FURTHER ASSISTANCE:
To locate the nearest Subaru retailer, you can access our website at www.subaru.com and select ‘Find a Retailer.’
For additional information, please go to: http://www.wrd20.service-campaign.com.
If you need additional assistance, please contact us directly:

By e-mail: Go to www.subaru.com and select “Customer Support”

By telephone: 1-844-373-6614
Monday through Friday between 8:00 a.m. and 7:00 p.m. ET

By U.S. Postal mail: Write us at Subaru of America, Inc.
Attn: Customer Advocacy Department
P.O. Box 9103, Camden, NJ 08101-9877

To subscribe to the NHTSA Recall Notification email System, please go to:
https://www-odi.nhtsa.dot.gov/nhtsa/subscriptions.
Please contact us immediately if the Subaru retailer fails or is unable to make the necessary repairs free of charge.
You may also contact the Administrator, National Highway Traffic Safety Administration (NHTSA), 1200 New Jersey
Ave., SE, Washington, DC 20590 or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153)
or go to http://www.safercar.gov if you believe the Subaru retailer has failed or is unable to remedy your vehicle without
charge within a reasonable amount of time.
Your continued satisfaction with your Subaru is important to us. Please understand that we have taken this action
in the interest of your safety and your vehicle’s proper operation. We sincerely apologize for any inconvenience this
matter may cause and urge you to schedule an appointment as soon as possible.
Sincerely,
Subaru of America, Inc.

Notice to Lessors:
The lessor of a vehicle who receives this letter must provide a copy of it to the vehicle lessee(s) within 10 business days from
receipt. The lessor must also keep a record of the lessee(s) to whom this letter is sent, the date sent, and the applicable vehicle
identification number (VIN). (For the purposes of this section, a lessor means a person or entity that in the last twelve months
prior to the date of this notification has been the owner, as referenced on the vehicle’s title, of any five or more leased vehicles.
A leased vehicle is a vehicle leased to another person for a term of at least four months.)
A subsidiary of SUBARU CORPORATION

Bulletin Number: WRD-20R Revised Date:08/27/21

Page 51 of 51

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TSB/Document ID: WRD-20R

Replacement Service Bulletin Number:

MFR Communication Date: 2021-08-27

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: FUEL SYSTEM, GASOLINE

MFR Component System:

MFR Component Subsystem:


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