Technical Service Bulletin

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S-SB-0010-15 Rev1 May 18, 2015 A sC_IC4

2016 FR-S Pre-Delivery Service (PDS)

Service
Category General
Scion Supports re
Section Pre-Delivery Service Market USA ASE Gertiheation
Applicability
YEAR(S) MODEL(S) ADDITIONAL INFORMATION
2016 FR-S

REVISION NOTICE
March 17, 2016 Rev1:
¢ The Under Vehicle (On Hoist) section has been updated.

Any previous printed versions of this bulletin should be discarded.

Introduction

Pre-Delivery Service (PDS) is a critical step in satisfying your dealership’s new car customers.
Customer feedback indicates the following areas deserve special attention when performing PDS:

* Careful inspection for paint chips/scratches and body dents/dings.

* Proper operation of electrical accessories (including interior light, clock, and radio reset).
* Interior cleanliness.

* Proper function of mechanical systems.

Customer retention and proper maintenance of vehicles has been a major focus for Toyota and
Scion. To help remind customers that regular oil changes are essential to the proper maintenance
of their vehicle, dealers are required to begin installing a first oil change reminder sticker prior to
delivery. By doing this, customers will be reminded to return to your dealership for their first oil
change. Your current oil change reminder sticker may be used. (See PDS Check Sheet item 9 of
“Final Inspection & Cleaning.”)

A new PDS Check Sheet has been developed for the 2016 model year FR-S. Some check points
have been added, expanded, or clarified. Bulletins are available for items in bold type.

Warranty Policy

If the need for additional repairs or adjustment is noted during PDS, the required service
should be performed under warranty. Reimbursement will be managed under the
warranty policy.

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2016 FR-S Pre-Delivery Service (PDS)

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Warranty Policy (Continued)

The Warranty Policy and Procedures Manual requires that you maintain the completed PDS

check sheet in the customer’s file. If you cannot produce a completed form for each retailed

vehicle upon TMS and/or Region/Distributor audit, the PDS payment amount will be subject to debit.

An additional Repair Order completed in conjunction with normal PDS must have time punch/flags
for service. If multiple repairs are performed, separate time flags must be punched for each repair.

Warranty Information

OP CODE DESCRIPTION TIME OFP 11 T2
001013 Pre-Delivery Service (PDS) 1.0 = = =
Required Tools & Equipment
REQUIRED EQUIPMENT SUPPLIER PART NUMBER QTY
Techstream 2.0* TS2UNIT
ADE 1
Techstream Lite TSLITEPDLRO1

* Essential SST.

NOTE

¢ Software version 11.00.017 or later is required.

¢ Only ONE of the Techstream units listed above is required.

¢ Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at
1-800-368-6787.

Before Inspection

1. Install DCC Fuse — see check sheet

2. Connect Delivery Mode Wire Harness Connectors (Automatic Transmission ONLY) —

see check sheet

Functional Operation

Apply parking brake and cycle ignition “IG-ON,” place gear selector in reverse, turn on lights and rear

defogger. Unlock all doors, release fuel door, release trunk hatch.
1. Check dome, courtesy, map, and sun visor lights*

2. Check warning/indicator lights, gauges, and horn

3. Check windshield wipers and washers

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2016 FR-S Pre-Delivery Service (PDS)

Functional Operation (Continued)

4.

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Check headlights, instrument lights, turn signals, dimmer switch, emergency flashers, and
brake lights

Check inside/outside rear view mirror operation/adjustment
Check power outlet* and cigarette lighter
Check audio/navigation* systems, set SSP* to FR-S, and set clock

Install shift-lock override button cover

Walkaround Inspection

Starting at the driver's door, check window and door lock operation and the operation of all power
windows and door locks from master switch. Assure tightness of interior garnishes and check seat
belts. Inspect hatch contents and lights at rear of vehicle. Inspect passenger door window regulator
and lock operation and garnishes. Check seat and seat belt operation. Continue on around to the
front of the vehicle checking lights.

1.
2.

10.

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Check Smart Key System* — S-SB-0008-15

Check door and door lock operation, including each wireless remote control/theft deterrent
system*

Check power window operation

Check that engine starts with all keys

Check seats and seat belt operation

Check rear defogger

Check side marker, tail, backup, and license plate lights
Check rear cargo area trim appearance

Adjust compact spare tire pressure and check jack and tool installation

NOTE
Compact spare tire — 60 psi (414 kPa).

Check headlight aim

Refer to the Repair Manual for procedures.

© 2016 Toyota Motor Sales, USA
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2016 FR-S Pre-Delivery Service (PDS)

Under Hood

6.

. Check engine oil level

Check brake and clutch* fluid levels

Visually inspect using see-through reservoirs.

Check engine coolant level

Check windshield washer fluid level

Check battery state-of-charge using Digital Battery System Analyzer

Refer to Service Bulletin No. PG0O01-06, “Battery Maintenance for In-Stock Vehicles &
Pre-Delivery.”

NOTE

Battery SOC should be a minimum of 75%. Please enter the SOC Reading on the space
provided on the check sheet and attach the printout to the check sheet.

Inspect for fuel, oil, coolant, and other fluid leaks

Under Vehicle (On Hoist)

1.

2 NOD

Remove disc brake anti-rust covers/anti-corrosion wheel film* — PD0O1 7-04

Visually inspect rotors for rust.

NOTE
For best rotor rust prevention, retain wheel film on vehicle until just prior to customer delivery.

Activate the Tire Pressure Warning System (TPWS) sensors — see check sheet
Inspect tires for defects/damage

Install rubber body plugs

Install the rubber plugs (stored in glove box) into rear torque box holes.

Remove spring spacers (Release Series 2.0 vehicles only) — S-SB-0003-16
Inspect for fuel, oil, coolant, and other fluid leaks

Visually check bolts and nuts on chassis and powertrain for looseness

Inspect under the vehicle for damage, rust, etc.

© 2016 Toyota Motor Sales, USA
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2016 FR-S Pre-Delivery Service (PDS)

Road Test

A complete road test helps assure customer satisfaction. Drive vehicle over a variety of road
surfaces and driving conditions. Check for unusual noise and driving performance.

Ay

Check cold engine operation

Check starting and fast idle operation performance.
Check engine operation during warm-up

Check that engine operates smoothly during warm-up.
Check for unusual noise, engine vibration, rough idle, etc.
Check engine at normal operating temperature

Check engine performance over a broad range of driving conditions, including idle quality,
acceleration, cruise, and deceleration.

Check clutch or automatic transmission operation
Check clutch operation, including engagement, disengagement, chattering, and unusual noise.
Check manual transmission operation, including shift lever/linkage and unusual noise.

Check automatic transmission operation, including operation in each range, neutral start switch,
and shift lock system.

. Check brake and parking brake operation

Check brake function, including unusual noise, parking brake performance, and all related
brake system indicator lights.

Check steering operation and off-center/vehicle pull/flutter
Check steering function.

Check steering off-center/vehicle pull/flutter.

Inspect for abnormal noise and vibration

Inspect for squeaks and rattles

Check heater and A/C operation

. Check speedometer operation

. Check cruise control operation

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2016 FR-S Pre-Delivery Service (PDS)

Final Inspection & Cleaning

1.

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10.

11.

Remove interior protective covers, unnecessary labels, tags, etc. (Remove protective covers
just before delivery to the customer)

Remove plastic covers from door panels, seats, head restraints, and sun visors, as required.

Remove labels, tags, and stickers (except those containing owner information).

NOTE

Consumer information labels, such as airbag information warning and bumper information
labels, MUST be left on the vehicle until delivery to a retail customer.

Verify floor mat application and install using retaining clips* — S-SB-0007-15
Visually inspect all interior parts for installation, damage, fit, dirt, etc.

Remove Rapgard™ and clear protective bumper film*

Ensure ALL glue residue is removed.

Wash and clean vehicle

Inspect paint finish for scratches, chips, rust, dents, damage, etc.

Inspect exterior body parts for proper installation, damage, rust, etc.

Place Owner’s Guide and first aid kit portfolio* in glove box

Place oil change sticker on inside of windshield, top left corner

Complete the mileage or date recommendation and apply the oil change reminder sticker to the
inside of the windshield, top left corner. You may use your current oil change reminder sticker.

Perform Techstream Health Check

Perform Health Check to ensure that diagnostic trouble codes are not present. Health check
results can be printed for the customer at delivery, or for the dealer file, using the Diagnostic
Report function.

Install front license plate and mounting bracket* — see check sheet

* Inspect or install when equipped or required

© 2016 Toyota Motor Sales, USA