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NHTSA ID Number: 10199839

Manufacturer Communication Number: No. 87-21

TSB/Document Date: 2021-08-04


Summary

Instructions and requirements for replacing electric components.


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TSB/Document ID: No. 87-21

Replacement Service Bulletin Number:

MFR Communication Date: 2021-07-15

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ELECTRICAL SYSTEM

MFR Component System:

MFR Component Subsystem:


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Service

Technical Information

87/21

ENU

2700

2

Replacement Requirements for Electronic Components - Follow Separate Procedure
(87/21)
Model Line:

Taycan (Y1A/Y1B)

Model Year:

As of 2020

Concerns:

Spare parts requirements for:













Information:

Instrument cluster
Display and operator control unit (central display)
Display and operator control unit (front center console)
Control unit for driver assistance systems
High-voltage batteryeBay logo charger (OBC)
Central computer
Control unit for emergency call module and communication unit
Amplifier
Self-levelling system control unit
High-voltage heating (PTC)
Thermal management control unit
Front/rear door control unit
Rear-differential lock control unit
Engine sound system booster, interior/exterior

Due to a software update for various control units that has taken place in the meantime,
components with non-current software were blocked in the central parts warehouse (ZEL) for
further use.
In order to maintain supply capability should one of the affected electronic components require
replacement even in the event of a part shortage, these electronic components have been released
again subject to compliance with a separate procedure for software updating. Depending on the specific
component concerned, control unit programming must also be carried out according to the procedure
described below after installation.

Action required: Programme affected electronic components after installation in order to update the software to the
required status.
In the section "Affected part number" you will find an overview of the affected parts.

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Information
If the vehicle is affected by workshop campaign WMA5 or WMA6, but this has not yet been carried out:

Carry out workshop campaign WMA5  Technical Information 'WMA500 WMA500 -WMA5
Workshop campaign - Update software of different control units' or WMA6  Technical Information
'WMA600 WMA6 Workshop campaign - Update software of various control units' after component
replacement to update the components to the required software status. Then check software
versions and ensure that the required software status is available on the components according to
the corresponding information.

If the vehicle is not affected by workshop campaign WMA5 or WMA6, or the campaign has already been
carried out:

Carry out the procedure described below for control unit programming depending on the specific
component replaced. Continue in the section "Affected part numbers". Then check software
versions and ensure that the required software status is available on the components according to
the corresponding information.

If the vehicle is affected by workshop campaign WMA5 or WMA6, delivery to the customer must not take
place without previously completing the workshop campaign.

Affected part numbers
Parts Info:

If one of the components mentioned below has been replaced on the vehicle, the programming must be
carried out as described in section  Technical Information 'WMA600 Control unit programming 1'.
Component assignment 1

Jul 15, 2021
Page 2 of 30

Designation

Part No.

Instrument cluster














9J1920911P 5Q0
9J1920913P 5Q0
9J1920901M IA6
9J1920903M IA6
9J1920901P IA6
9J1920903P IA6
9J1920901M IA7
9J1920903M IA7
9J1920901P IA7
9J1920903P IA7
9J1920901M IA8
9J1920903M IA8
9J1920901P IA8
9J1920903P IA8

Charger for high-voltage batteryeBay logo (OBC) 22 KW
(For 11 KW charger see "Component assignment
5")

9J1915681AD

AfterSales

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Control unit for self-levelling function

9J1907553L

Thermal management control unit

PAB965429D

High-voltage heating (PTC)

9J1963507C

Rear-differential lock control unit

9J1927771C

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If one of the components mentioned below has been replaced on the vehicle, the programming must be
carried out as described in section  Technical Information 'WMA600 Control unit programming 2'.
Component assignment 2
Designation

Part No.

Control unit for emergency call module and
communication unit



9J1035283C
9JA035284C
4K2035282B

Engine sound system booster (interior)

9J1035446D

Engine sound system booster (exterior)

9J1035335D

Front/rear door control unit

PAB959795

If one of the components mentioned below has been replaced on the vehicle, the programming must
be carried out as described in section  Technical Information 'WMA600 Control unit programming component assignment 3'.
Component assignment 3
Designation

Part No.

Central computer














9J1035084M
9J1035086M
9J1035089M
9J1035092M
9J1035136M
9J1035140N
9J1035840N
9J1035070T
9J1035089T
9J1035140T
9J1035840T
9J1035877T
9J1035070TX
9J1035089TX

Display and operator control unit (central display)



9J1919599F
9J1919599G
9J1919597H

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Display and operator control unit (front center
console)


9J1919610H
9J1919611H

Amplifier


9J1035223E (for Burmester)
9J1035223D (Bose)

If one of the components mentioned below has been replaced on the vehicle, the programming must
be carried out as described in section  Technical Information 'WMA600 Control unit programming component assignment 4 new'.
Component assignment 4
Designation

Part No.

Control unit for driver assistance systems



PAD907107
PAD907108
PAD907117

If one of the components mentioned below has been replaced on the vehicle, the programming must
be carried out as described in section  Technical Information 'WMA600 Control unit programming component assignment 5'.
Component assignment 5
Designation

Part No.

Charger for high-voltage batteryeBay logo (OBC) 11 KW
(For 22 KW charger see "Component assignment
1")

PAB915684K

Required tools
Tools:
Information
The Taycan (Y1A) is equipped as standard with a lithium starter battery.
Lithium starter batteries must only be charged using a suitable battery charger that has a current
and voltage-controlled charge map.
For further information about the battery chargers to be used, see  Workshop Manual '270689
Charging battery/vehicle electrical system'.

Jul 15, 2021
Page 4 of 30

Battery charger with a current rating of at least 90 A and - if required - also with a current- and
voltage-controlled charge map for lithium starter batteries, e.g. VAS 5908 90 A battery
charger
9900 - PIWIS Tester 3 with PIWIS test software version 40.250.040 (or higher) installed.

AfterSales

Service

Technical Information

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ENU

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Control unit programming - component assignment 1
NOTICE
Fault entry in the fault memory and control unit programming aborted due to undervoltage.

Increased current draw during diagnosis or control unit programming can cause a drop in voltage, which
can result in one or more fault entries and the abnormal termination of the programming process.

Before starting control unit programming, connect a suitable battery charger with a current rating of at
least 90 A to the vehicle.
NOTICE

Control unit programming will be aborted if the WiFi connection is unstable.

An unstable WiFi connection can interrupt communication between the PIWIS Tester and the vehicle
communication module (VCI). As a result, control unit programming may be aborted.

During control unit programming, always connect the PIWIS Tester to the vehicle communication module
(VCI) via the USB cable.
NOTICE

Control unit programming will be aborted if the driver's key is not recognized

If the driver's key is not recognized in the vehicle, programming cannot be started or will be interrupted.

Place the driver's key with the back facing down in the area in front of the storage compartment under
the armrest (emergency start tray) in order to guarantee a permanent radio link between the vehicle and
driver's key.
NOTICE

Programming interrupted

Malfunctions in control unit

Risk of damage to control unit

Route the line between the vehicle communication module (VCI) and diagnostic socket on the vehicle
without tension and make sure that the connector is inserted fully into the diagnostic socket.

Check that the rechargeable battery for the PIWIS Tester is charged sufficiently. Connect the PIWIS Tester
to the power supply unit if necessary.

Work Work
Procedure:

This programming process is only intended for the following control units:


Instrument cluster
High-voltage batteryeBay logo charger (OBC), 22 kW
Control unit for self-levelling function

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Thermal management control unit
Rear-differential lock control unit

1

Carry out general preliminary work for control unit programming as described in  Workshop
Manual '9X00IN Basic instructions and procedure for control unit programming - section on
"Preliminary work"'.

2

Connect a suitable battery charger, e.g. battery charger 90A, to the jump-start terminals and
switch it on.

3

Position the driver's key with the back facing
forward upright between the holding struts in the rear
cupholder (emergency start tray) to guarantee a
permanent radio link between the vehicle and remote
control  Emergency start tray -Arrow-.

4

Connect 9900 - PIWIS Tester 3 to the vehicle
communication module (VCI) via the USB cable.
Then connect the communication module to the
vehicle and switch on the PIWIS Tester.

5

Establish operational readiness (switch on ignition).

6

On the PIWIS Tester start screen, call up the 'Diagnostics' application.

Emergency start tray

The vehicle type is then read out, the diagnostic application is started and the control unit selection
screen is populated.
7

Programming control unit
Specific information on control unit programming in the context of this Technical Information:

Jul 15, 2021
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