NHTSA ID Number: 10199103
Manufacturer Communication Number: 21-AT-010HG
TSB/Document Date: 2021-07-09
Summary
Drive the vehicle with the ATF at normal operating temperature (158~212°F) (70~100°C). If the vehicle has a shift flare and/or harsh 2~3, 3~4 or 4~5 upshift, follow the procedure below. Dealers must check the vehicle tag on the driverâs door pillar to determine the production date.
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TSB/Document ID: 21-AT-010HG
Replacement Service Bulletin Number:
MFR Communication Date: 2021-06-25
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
GROUP
NUMBER
AUTOMATIC
TRANSMISSION
DATE
Technical Service Bulletin
21-AT-010HG
MODEL(S)
JUNE 2021
GENESIS
G80 (DH)
AUTOMATIC TRANSMISSION SOLENOID REPLACEMENT
SUBJECT:
DESCRIPTION: This TSB provides a procedure to replace the solenoids listed below for slipping,
shift flare and/or harsh shift during the 2~3, 3~4 or 4~5 upshift.
APPLICABLE VEHICLES:
Model
Production Date
2017 Genesis
G80 (DH) 3.8L/5.0L
3/17/2016 to 1/11/2017
SERVICE INFORMATION:
Drive the vehicle with the ATF at normal operating temperature (158~212°F) (70~100°C). If the
vehicle has a shift flare and/or harsh 2~3, 3~4 or 4~5 upshift, follow the procedure below.
Dealers must check the vehicle tag on the driver’s door pillar to determine the production date.
PART NUMBER INFORMATION:
DESCRIPTION
PNC
PART NO.
Shift Control Solenoid D (4&OD)
46313B
46313-4E601
Shift Control Solenoid Valve C Electrical (35R)
46313C
46313-4E701
WARRANTY INFORMATION:
MODEL
OP CODE
OPERATION
OP TIME
CAUSAL
PART
NATURE
CODE
Refer to
Refer to part
20178 G80 (DH)
45775R8T
WEBLTS for number table
T74
current LTS
above
NOTE: If at any point it is determined that the transmission requires replacement, please
open a prior authorization. For transmission replacement, add-on repair procedures should
be followed, an add-on line should be opened on the repair order and a separate warranty
claim should be submitted.
Solenoid
valve assy.
CAUSE
CODE
ZZ3
Circulate To: Service Manager, Warranty Manager, Service Advisors, Technicians, Fleet
Repair
SUBJECT:
AUTOMATIC TRANSMISSION HARSH SHIFT - SOLENOID REPLACEMENT
SERVICE PROCEDURE:
1.
Attach a GDS and select DTC Analysis and A/T menu. Record the DTC and description.
Delete the DTC.
• If DTC are found, repair according to TSB or shop manual information.
• If no DTC are found, go to Step 2.
2.
From the GDS home screen, select Data Analysis and A/T menu and the solenoid parameters
shown below. If the solenoids show:
• Continuous and changing output while driving, the wiring currently has no open/short
circuits. Go to Step 4.
• No continuous and changing output, go to Step 3.
3.
Visually check the wiring harness between the TCU and transmission for a damaged wire or
connector. Check for an open/short circuit.
• If so, repair or replace the ECU control harness and drive the vehicle to confirm the repair.
• If no damage is found, go to Step 4.
4.
Record the audio preset stations and disconnect the negative battery terminal.
TSB #: 21-AT-010HG
Page 2 of 9
SUBJECT
5.
AUTOMATIC TRANSMISSION HARSH SHIFT - SOLENOID REPLACEMENT
Locate the harness connector on the passenger
side of the transmission.
Press the tab in the center of the latch and push
the latch upward.
Push the connector up to disconnect the
connector from the valve body.
To gain better access to the connector, place a
support under the rear transmission support,
loosen the bolts about ½ inch and lower the
support about ½ inch.
6.
Use an 8mm or 5/16” hex wrench and remove
the fill plug.
Torque: 17~18 lb.ft (2.3~2.5 kgf.m, 22~24 N.m)
7.
Use an 8mm or 5/16” hex socket and remove the
drain plug and drain the ATF. Reinstall the drain
plug.
NOTE: If the ATF has metal particles or has a
burnt smell, open a prior authorization to replace
the transmission.
Torque: 22~24 lb.ft (3.0~3.3 kgf.m, 30~32 N.m)
TSB #: 21-AT-010HG
Page 3 of 9
SUBJECT:
8.
AUTOMATIC TRANSMISSION HARSH SHIFT - SOLENOID REPLACEMENT
Remove 10 bolts that secure the valve body to
the case and remove the valve body.
Note the location of the 3 black bolts (shown with
black arrow).
If the valve body is stuck in the transmission,
insert a screwdriver between the valve body and
case and carefully pull the valve body out of the
transmission.
9.
Remove 9 bolts and remove the E-module.
10. Record the 8-digit code on the solenoids.
11. For 4&OD and 35R solenoids:
Remove one bolt and remove the solenoid
support.
TSB #: 21-AT-010HG
Page 4 of 9
SUBJECT
AUTOMATIC TRANSMISSION HARSH SHIFT - SOLENOID REPLACEMENT
12. Use a magnet to remove the pin that secures the
affected solenoid.
13. Install new solenoids.
Solenoid
4&OD
35R
Part Number
46313-4E601
46313-4E701
Reinstall the solenoid support using one bolt.
14. Reinstall the E-module.
Install 9 bolts and torque to specification.
NOTE: Install the short bolt in the location shown
in the circle.
Torque: 7~9 lb.ft (1.0~1.2 kgf.m, 10~12 N.m)
TSB #: 21-AT-010HG
Page 5 of 9
SUBJECT:
AUTOMATIC TRANSMISSION HARSH SHIFT - SOLENOID REPLACEMENT
15. Confirm that 4 O-rings are seated in the case.
16. Place the valve body on a transmission jack.
Rotate the park switch counter-clockwise and
carefully raise the valve body and insert the
manual valve into the shift lever.
Install the valve body fully into the transmission
case.
NOTICE
Confirm the manual valve pin faces
outward from the valve body.
17. Install 3 black bolts in the locations shown (black
arrow).
Install 7 brass bolts in the location shown (red
arrows).
Torque the bolts to specification.
Torque: 7~9 lb.ft (1.0~1.2 kgf.m, 10~12 N.m)
TSB #: 21-AT-010HG
Page 6 of 9
SUBJECT
AUTOMATIC TRANSMISSION HARSH SHIFT - SOLENOID REPLACEMENT
18. Use a 90° pick or similar tool to pull the
connector down into position on the valve body.
Pull the latch down until it clicks into the tab.
Reconnect the harness connector.
19. Confirm the O-ring is installed at the location
shown.
Reinstall the valve body cover and torque to
specification.
Torque: 10~12 lb.ft (1.4~1.6 kgf.m, 14~16 N.m)
20. Reconnect the negative battery terminal. Reset the audio preset stations.
21. Shift to Neutral (N) and lift the vehicle on a hoist.
Use an 8mm or 5/16” hex socket and remove the
fill plug and washer.
Remove the overflow plug.
TSB #: 21-AT-010HG
Page 7 of 9
SUBJECT:
AUTOMATIC TRANSMISSION HARSH SHIFT - SOLENOID REPLACEMENT
22. Use a fluid pump or suction gun to add
SP-IV-RR ATF through the fill plug until ATF
flows from the overflow plug.
Reinstall the fill plug and washer.
Torque: 27~33 lb.ft (3.7~4.6 kgf.m, 36~44 N.m)
Reinstall the overflow plug.
Torque: 16~18 lb-ft (2.3~2.5 kgf.m, 21~24 N.m)
NOTICE
Use only SP-IV-RR ATF, P/N
00232-19052.
23. Attach a GDS and select vehicle, Data Analysis, A/T menu and Oil Temperature Sensor.
Move the shift lever from P-R-D and back to N.
Drive the vehicle until the ATF is at the low end of the range of 122~140°F (50~60°C).
24. Start the engine, shift to Neutral (N) and raise the
vehicle on a hoist.
Remove the fill plug and overflow plug.
Add SP-IV-RR ATF through the fill plug until the
ATF flows out the overflow.
Reinstall the fill plug and washer.
Torque: 27~33 lb.ft (3.7~4.6 kgf.m, 36~44 N.m)
Reinstall the overflow plug.
Torque: 16~18 lb-ft (2.3~2.5 kgf.m, 21~24 N.m)
ATF TEMPERATURE = 122~140°F (50~60°C)
SHIFT LEVER IN “P” AND ENGINE RUNNING
TSB #: 21-AT-010HG
Page 8 of 9
SUBJECT
AUTOMATIC TRANSMISSION HARSH SHIFT - SOLENOID REPLACEMENT
25. If the shift cable was moved to add ATF:
Install the SST (09480-D2100) or 5mm bolt in the
alignment hole of the park position switch.
Loosen the adjustment bolt shown.
Slide the adjustment bracket rearward to remove
the slack in the park cable.
Tighten the bolt to specification.
Torque: 7~8 lb-ft (1.0~1.2 kgf.m, 9~10 N.m)
SST
26. Input the solenoid oil pressure characteristics:
Select S/W Management, Automatic
Transaxle and Oil Pressure Characteristics
Input (Solenoid valve Replacement). Select
OK and follow the prompts.
Select the 35R and 4&OD solenoids from the
drop-down menu. Select OK.
27. Input the 8-digit code recorded in Step 10 in
the blank spaces in the GDS. Select OK.
Input the 8-digit code again and select OK.
The GDS will confirm the procedure was
completed.
28. Clear the codes and test drive the vehicle for two driving cycles (two key-on to key-off driving
cycles, including 1-2-3-4-5-6-7-8 upshifts and 8-7-6-5-4-3-2-1 downshifts).
• If the shift flare and/or harsh 2~3, 3~4 and/or 4~5 upshift does not occur, return the vehicle
to the customer.
• If the shift flare and/or harsh shift returns, open a prior authorization to replace the
transmission.
TSB #: 21-AT-010HG
Page 9 of 9
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