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NHTSA ID Number: 10198532

Manufacturer Communication Number: BOX233-12

TSB/Document Date: 2021-06-28


Summary

This bulletin replaces bulletin Group 2. #33/12 - Retrofitting


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TSB/Document ID: BOX233-12

Replacement Service Bulletin Number:

MFR Communication Date: 2015-10-02

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

MFR Component System:

MFR Component Subsystem:


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Installation and Conversion Instructions

Boxster (981)
33/12

ENU

2601

2

Sports Exhaust System (I-no. XLF)

Revision:

This bulletin replaces buleltin Group 2, #33/12, dated October 2, 2015.

Model Year:

As of 2013

Concern:

Retrofitting

Restrictions:

Engine Types:

MA122 = 2.7 l – Boxster
MA123 = 3.4 l – Boxster S

Notes:

The sports exhaust system is activated and deactivated using the new switch console with the additional
"Twin tailpipe" button. The sports exhaust system is also activated by pressing the “Sport” and “Sport
Plus” buttons. The sports exhaust system can be switched off separately in these modes using the "Twin
tailpipe" button.

ONLY together with sports tailpipe (I-no. XLS).

The switch console (combined switch) is a repair kit and must also be ordered. The repair kit contains the
main body, the required buttons and the trims. The new switch console is assembled in accordance with
the new vehicle equipment.
Engine power and exhaust behaviour of the vehicle are not affected. The sports exhaust system is also
available as a factory installed option for new vehicles by requesting optional equipment “XLF”.

2016© PorscheeBay logo Cars North America, Inc.

Tequipment

Mar 2, 2016
Page 1 of 23

2

Boxster (981)
2601

Parts Info:

ENU

Installation and Conversion Instructions

33/12

981.044.200.00

 Sports exhaust system WITH sports tailpipe for Boxster, set

981.044.200.04

 Sports exhaust system WITH sports tailpipe for Boxster S, set

981.044.200.01

 Sports exhaust system WITHOUT sports tailpipe, set

Also order the following:
991.613.961.03.DML

Combined switch (switch console)

Parts List:

Figure 2

Mar 2, 2016
Page 2 of 23

981.111.921.02

1x

Rear muffler, left  Figure 2 -1-

981.111.280.00

1x

Clamp  Figure 2 -2-

981.111.922.02

1x

Rear muffler, right  Figure 2 -3-

981.111.961.001

1x

Sports tailpipe  Figure 2 -4-

981.111.961.012

1x

Sports tailpipe (not shown)

06E.133.794

1x

T-piece  Figure 2 -5-

981.612.905.00

1x

Wire harness  Figure 2 -6-

981.111.113.00

2x

Seal  Figure 2 -7-

999.651.360.01

4x

Fixing clip  Figure 2 -8-

981.111.049.00

1x

590-mm steel flexi-pipe  Figure 2 -9-

900.918.005.40

1x

Tekalan line, 5.0 x 1.0 x 1,000 mm  Figure 2 -10-

981.111.281.01

2x

Clamp  Figure 2 -11-

900.385.001.02

2x

Torx screw, M8 x 20  Figure 2 -12-

3D0.971.939.B

1x

Fixing clip (transmission)  Figure 2 -13-

981.111.989.00

1x

Change-over valve holder  Figure 2 -14-

928.573.729.05

1x

Distributing piece, 4-way  Figure 2 -15-

Tequipment

2016© PorscheeBay logo Cars North America, Inc.

Installation and Conversion Instructions

Materials:

Boxster (981)
33/12

ENU

2601

7PP.906.270

1x

Change-over valve  Figure 2 -16-

928.574.717.05

2x

Protective tube  Figure 2 -17-

900.910.003.03

4x

Hexagon nut, M8 (not shown)

999.141.047.01

4x

Torx screw, M10 x 28 (for securing seat, not shown)

928.573.727.05

1x

Distributing piece, 3-way (Y-piece, not shown)

N 020.904.4

15 x

Tie-wrap (not shown)

999.507.206.40

2x

Combination holder (not shown)

1

ONLY contained in set 981.044.200.00.

2

ONLY contained in set 981.044.200.04.

000.043.004.82

1x

———

2

Optimol-HT mounting paste
Rust solvent, commercially available, e.g. WD40

Notes:

Identifying features when installed:
A part number and the PorscheeBay logo logo are shown on the rear mufflers and tailpipe.

Tools:

9818 - PIWIS Tester II
T10118 - Assembly tool
P300 - Socket-wrench insert

Work Procedure: 1

Preparatory work.
1.1

Move convertible top to service position.  Workshop Manual '6101IN Convertible-top
service position'

1.2

Remove engine compartment lid.  Workshop Manual '557819 Removing and installing
engine compartment lid'

1.3

Remove inner door sill trim on the left.  Workshop Manual '680519 Removing and
installing inner door sill trim'

1.4

Remove left front seat.  Workshop Manual '720119 Removing and installing front seat'

1.5

Remove trim panel for rear-wall sound absorber.  Workshop Manual '703119 Removing
and installing trim panel for rear wall'

1.6

Loosen seat belt mount in the B-pillar sill area.

2016© PorscheeBay logo Cars North America, Inc.

Tequipment

Mar 2, 2016
Page 3 of 23

2

Boxster (981)
2601

ENU

33/12

Installation and Conversion Instructions

1.6.1

Open the cap  Figure 3 -1-.

1.6.2

Unscrew cheese head bolt  Figure
3 -2- and remove seat belt mount
 Figure 3 -3- and spacer sleeve
 Figure 3 -4-.

1.7

Remove side trim panel at the left. 
Workshop Manual '707519 Removing and
installing side trim panel'

1.8

Remove and install rear luggage
compartment trim.  Workshop Manual
'700619 Removing and installing rear
luggage compartment trim panel'

Figure 3
1.9

Loosen parking brake control unit  Figure 4
-1-.
1.9.1

Screw off fastening nuts  Figure 4
-2-.

1.9.2

Pull parking brake control unit off
the studs.

Figure 4
1.10

Remove moulded part  Figure 5 -1-.

1.11

Loosen relay carriereBay logo in luggage compartment
at the right.

Figure 5

Mar 2, 2016
Page 4 of 23

Tequipment

2016© PorscheeBay logo Cars North America, Inc.

Installation and Conversion Instructions
1.11.1

Boxster (981)
33/12

ENU

2601

2

Release electric plug connection 
Figure 6 -arrow a- and pull it off 
Figure 6 -arrow b-.

Figure 6
1.11.2

2

Unscrew fastening nuts  Figure 7
-2- and pull relay carriereBay logo for luggage
compartment at the right  Figure
7 -1- off the studs and set it down.

Install electric wire harness.
2.1

Secure electric wire harness to the auxiliary
line.

2.2

Route electric wire harness as follows:
Passenger compartment → along standard
wire harness in passenger compartment
Figure 7
at the left → cable duct → convertible-top
compartment → relay carriereBay logo in luggage compartment at the right
2.2.1

Route electric wire harness 
Figure 8 -1- from the rear-end electronics control unit position 
Figure 8 -2-, along wire harness in
passenger compartment at the left
to the cable duct  Figure 8 -3-.

Figure 8

2016© PorscheeBay logo Cars North America, Inc.

Tequipment

Mar 2, 2016
Page 5 of 23

2

Boxster (981)
2601

ENU

Installation and Conversion Instructions

33/12
2.2.2

Route electric wire harness 
Figure 9 -1- through the body 
Figure 9 -2- to the convertible-top
compartment. Lift up insulating mat
 Figure 9 -3- to do this.

Figure 9
2.2.3

Route electric wire harness 
Figure 10 -1- along the standard
wire harness to the relay carriereBay logo in
the luggage compartment at the
right.
2
3
4

2.3

Use tie-wraps to secure electric wire harness
to existing lines or components without
tension and so that no chafing occurs.

2.4

Connect electric wire harness to the rear-end
electronics control unit.
2.4.1

Mar 2, 2016
Page 6 of 23

– Digital engine electronics
(DME) control unit
Relay carriereBay logo in luggage
compartment at the right
Parking brake control unit

Shorten BK/YE line and crimp
together using a socket contact.

Tequipment

Figure 10

2016© PorscheeBay logo Cars North America, Inc.

Installation and Conversion Instructions
2.4.2

Fold carpet  Figure 11 -arrowaside.

2.4.3

Remove rear-end electronics
control unit  Figure 11 -1- from
the foam holder  Figure 11 -2and turn it until the plug connections
are accessible.

Boxster (981)
33/12

ENU

123


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