NHTSA ID Number: 10198532
Manufacturer Communication Number: BOX233-12
TSB/Document Date: 2021-06-28
Summary
This bulletin replaces bulletin Group 2. #33/12 - Retrofitting
Installation and Conversion Instructions
Boxster (981)
33/12
ENU
2601
2
Sports Exhaust System (I-no. XLF)
Revision:
This bulletin replaces buleltin Group 2, #33/12, dated October 2, 2015.
Model Year:
As of 2013
Concern:
Retrofitting
Restrictions:
•
Engine Types:
MA122 = 2.7 l – Boxster
MA123 = 3.4 l – Boxster S
Notes:
The sports exhaust system is activated and deactivated using the new switch console with the additional
"Twin tailpipe" button. The sports exhaust system is also activated by pressing the “Sport” and “Sport
Plus” buttons. The sports exhaust system can be switched off separately in these modes using the "Twin
tailpipe" button.
ONLY together with sports tailpipe (I-no. XLS).
The switch console (combined switch) is a repair kit and must also be ordered. The repair kit contains the
main body, the required buttons and the trims. The new switch console is assembled in accordance with
the new vehicle equipment.
Engine power and exhaust behaviour of the vehicle are not affected. The sports exhaust system is also
available as a factory installed option for new vehicles by requesting optional equipment “XLF”.
2016© Porsche
Cars North America, Inc.
Tequipment
Mar 2, 2016
Page 1 of 23
2
Boxster (981)
2601
Parts Info:
ENU
Installation and Conversion Instructions
33/12
981.044.200.00
Sports exhaust system WITH sports tailpipe for Boxster, set
981.044.200.04
Sports exhaust system WITH sports tailpipe for Boxster S, set
981.044.200.01
Sports exhaust system WITHOUT sports tailpipe, set
Also order the following:
991.613.961.03.DML
Combined switch (switch console)
Parts List:
Figure 2
Mar 2, 2016
Page 2 of 23
981.111.921.02
1x
Rear muffler, left Figure 2 -1-
981.111.280.00
1x
Clamp Figure 2 -2-
981.111.922.02
1x
Rear muffler, right Figure 2 -3-
981.111.961.001
1x
Sports tailpipe Figure 2 -4-
981.111.961.012
1x
Sports tailpipe (not shown)
06E.133.794
1x
T-piece Figure 2 -5-
981.612.905.00
1x
Wire harness Figure 2 -6-
981.111.113.00
2x
Seal Figure 2 -7-
999.651.360.01
4x
Fixing clip Figure 2 -8-
981.111.049.00
1x
590-mm steel flexi-pipe Figure 2 -9-
900.918.005.40
1x
Tekalan line, 5.0 x 1.0 x 1,000 mm Figure 2 -10-
981.111.281.01
2x
Clamp Figure 2 -11-
900.385.001.02
2x
Torx screw, M8 x 20 Figure 2 -12-
3D0.971.939.B
1x
Fixing clip (transmission) Figure 2 -13-
981.111.989.00
1x
Change-over valve holder Figure 2 -14-
928.573.729.05
1x
Distributing piece, 4-way Figure 2 -15-
Tequipment
2016© Porsche
Cars North America, Inc.
Installation and Conversion Instructions
Materials:
Boxster (981)
33/12
ENU
2601
7PP.906.270
1x
Change-over valve Figure 2 -16-
928.574.717.05
2x
Protective tube Figure 2 -17-
900.910.003.03
4x
Hexagon nut, M8 (not shown)
999.141.047.01
4x
Torx screw, M10 x 28 (for securing seat, not shown)
928.573.727.05
1x
Distributing piece, 3-way (Y-piece, not shown)
N 020.904.4
15 x
Tie-wrap (not shown)
999.507.206.40
2x
Combination holder (not shown)
1
ONLY contained in set 981.044.200.00.
2
ONLY contained in set 981.044.200.04.
000.043.004.82
1x
———
2
Optimol-HT mounting paste
Rust solvent, commercially available, e.g. WD40
Notes:
Identifying features when installed:
A part number and the Porsche
logo are shown on the rear mufflers and tailpipe.
Tools:
9818 - PIWIS Tester II
T10118 - Assembly tool
P300 - Socket-wrench insert
Work Procedure: 1
Preparatory work.
1.1
Move convertible top to service position. Workshop Manual '6101IN Convertible-top
service position'
1.2
Remove engine compartment lid. Workshop Manual '557819 Removing and installing
engine compartment lid'
1.3
Remove inner door sill trim on the left. Workshop Manual '680519 Removing and
installing inner door sill trim'
1.4
Remove left front seat. Workshop Manual '720119 Removing and installing front seat'
1.5
Remove trim panel for rear-wall sound absorber. Workshop Manual '703119 Removing
and installing trim panel for rear wall'
1.6
Loosen seat belt mount in the B-pillar sill area.
2016© Porsche
Cars North America, Inc.
Tequipment
Mar 2, 2016
Page 3 of 23
2
Boxster (981)
2601
ENU
33/12
Installation and Conversion Instructions
1.6.1
Open the cap Figure 3 -1-.
1.6.2
Unscrew cheese head bolt Figure
3 -2- and remove seat belt mount
Figure 3 -3- and spacer sleeve
Figure 3 -4-.
1.7
Remove side trim panel at the left.
Workshop Manual '707519 Removing and
installing side trim panel'
1.8
Remove and install rear luggage
compartment trim. Workshop Manual
'700619 Removing and installing rear
luggage compartment trim panel'
Figure 3
1.9
Loosen parking brake control unit Figure 4
-1-.
1.9.1
Screw off fastening nuts Figure 4
-2-.
1.9.2
Pull parking brake control unit off
the studs.
Figure 4
1.10
Remove moulded part Figure 5 -1-.
1.11
Loosen relay carrier
in luggage compartment
at the right.
Figure 5
Mar 2, 2016
Page 4 of 23
Tequipment
2016© Porsche
Cars North America, Inc.
Installation and Conversion Instructions
1.11.1
Boxster (981)
33/12
ENU
2601
2
Release electric plug connection
Figure 6 -arrow a- and pull it off
Figure 6 -arrow b-.
Figure 6
1.11.2
2
Unscrew fastening nuts Figure 7
-2- and pull relay carrier
for luggage
compartment at the right Figure
7 -1- off the studs and set it down.
Install electric wire harness.
2.1
Secure electric wire harness to the auxiliary
line.
2.2
Route electric wire harness as follows:
Passenger compartment → along standard
wire harness in passenger compartment
Figure 7
at the left → cable duct → convertible-top
compartment → relay carrier
in luggage compartment at the right
2.2.1
Route electric wire harness
Figure 8 -1- from the rear-end electronics control unit position
Figure 8 -2-, along wire harness in
passenger compartment at the left
to the cable duct Figure 8 -3-.
Figure 8
2016© Porsche
Cars North America, Inc.
Tequipment
Mar 2, 2016
Page 5 of 23
2
Boxster (981)
2601
ENU
Installation and Conversion Instructions
33/12
2.2.2
Route electric wire harness
Figure 9 -1- through the body
Figure 9 -2- to the convertible-top
compartment. Lift up insulating mat
Figure 9 -3- to do this.
Figure 9
2.2.3
Route electric wire harness
Figure 10 -1- along the standard
wire harness to the relay carrier
in
the luggage compartment at the
right.
2
3
4
2.3
Use tie-wraps to secure electric wire harness
to existing lines or components without
tension and so that no chafing occurs.
2.4
Connect electric wire harness to the rear-end
electronics control unit.
2.4.1
Mar 2, 2016
Page 6 of 23
– Digital engine electronics
(DME) control unit
– Relay carrier
in luggage
compartment at the right
– Parking brake control unit
Shorten BK/YE line and crimp
together using a socket contact.
Tequipment
Figure 10
2016© Porsche
Cars North America, Inc.
Installation and Conversion Instructions
2.4.2
Fold carpet Figure 11 -arrowaside.
2.4.3
Remove rear-end electronics
control unit Figure 11 -1- from
the foam holder Figure 11 -2and turn it until the plug connections
are accessible.
Boxster (981)
33/12
ENU
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TSB/Document ID: BOX233-12
Replacement Service Bulletin Number:
MFR Communication Date: 2015-10-02
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
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