Prius
UNDER VEHICLE (ON HOIST)

1 Install D/C Cut Fuse (25A) (See page 2)..................................

1 Remove disc brake anti-rust covers/anti-corrosion
wheel film* (remove just prior to customer delivery) ........
2 Inspect tires for defects/damage.................................................
3 Activate and initialize Tire Pressure Warning System
(TPWS) (See page 2)...................................................................
4 Install wheel caps*.........................................................................
5 Inspect for fuel, oil, coolant, and other fluid leaks ....................
6 Inspect under the vehicle for damage, rust, etc. ......................
7 Visually check bolts and nuts on chassis and powertrain
for looseness ..................................................................................
8 Install rubber body plugs (stored in glove box or
center console)*.............................................................................
9 Check hybrid transaxle fluid level ...............................................

FUNCTIONAL OPERATION
IMPORTANT: See Pre-Delivery Service bulletin for details on startup methods
for the hybrid system.
Apply parking brake, cycle ignition “IG-ON,” place gear selector in “R,” turn on
lights and rear defogger, unlock all doors, and release fuel door.

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Check dome, courtesy, map, and sun visor lights* .................
Check warning/indicator lights, gauges, and horn ..................
Check windshield wipers and washers .....................................
Check headlights, instrument lights, turn signals,
emergency flashers, and brake lights........................................
Check inside/outside rear view mirror
operation/adjustment....................................................................
Check USB and 12V power outlets ...........................................
Check audio/navigation*/backup camera* systems and
set clock .........................................................................................
Check multi-information display and trip information on
center display*...............................................................................
Install shift-lock override button cover* .....................................
Check sliding roof*........................................................................

ROAD TEST
A complete road test helps assure customer satisfaction. Drive vehicle over a
variety of road surfaces and driving conditions. Check for unusual noise and
driving performance.
Enter Odometer Readings
Reading Before Test: _______________ Reading After Test: ________________

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WALKAROUND INSPECTION
Starting at the left front door, check window and door lock operation from the
master power switch, if equipped. Continue around the vehicle in a
counterclockwise direction checking each door and window operation, child door
locks, seat belts, interior condition, all lights, and luggage compartment contents.
Finish by checking headlight aim.

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Check Smart Key System.........................................................
Check window operation .............................................................
Check that engine starts with all keys .......................................
Check that child safety door locks are in normal
(unlocked) position* ......................................................................
Check seats and seat belt operation .........................................
Check rear defogger/rear view mirror defogger* .....................
Check side marker, tail, backup, and license plate lights ......
Check luggage compartment light* and trim appearance ......
Adjust spare tire* pressure, inspect for damage, and check
jack and tool installation...............................................................
Check headlight aim.....................................................................
Check battery State-Of-Charge (SOC) using digital
battery system analyzer (SOC reading:_____%) ................

Check cold engine operation .......................................................
Check engine operation during warm -up ..................................
Check engine operation at normal operating temperature .....
Calibrate Intelligent Clearance Sonar System
(See page 2) ..................................................................................
Check hybrid transaxle operation ...............................................
Check brake and parking brake operation ................................
Check steering operation and off-center/vehicle pull/flutter ...
Inspect for abnormal noise and vibration ..................................
Inspect for squeaks and rattles ...................................................
Check front and rear* heater and A/C operation......................
Check cruise control operation* ..................................................
Check front seat heater/ventilation operation*..........................

FINAL INSPECTION AND CLEANING
1 Remove interior protective covers, unnecessary labels,
tags, etc. (Remove protective covers just before delivery
to customer) ...................................................................................
2 Visually inspect all interior parts for installation, damage,
fit, dirt, etc. ......................................................................................
3 Verify floor mat application and install using
retaining clips* .............................................................................
4 Verify green light is illuminated on SOS (Safety
Connect) button*............................................................................
5 Remove Rapgard™ and clear protective bumper film*...........
6 Wash and clean vehicle ...............................................................
7 Inspect paint finish for scratches, chips, rust, dents,
damage, etc....................................................................................
8 Inspect exterior body parts for proper installation, damage,
rust, etc. ..........................................................................................
9 Place oil change sticker on inside of windshield, top
left corner........................................................................................
10 Install front license plate and mounting bracket*
(See page 2) ..................................................................................
11 Place Owner’s Manual portfolio* in glove box ..........................
12 Perform Techstream Health Check ............................................

UNDER HOOD
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OK

BEFORE INSPECTION

November 2017
Adjust\
Repai r

OK

2018 PRE-DELIVERY SERVICE CHECK SHEET
Adjust\
Repair

Market: USA

Check engine oil level ..................................................................
Check brake fluid level.................................................................
Check engine coolant level .........................................................
Check inverter coolant level ........................................................
Check windshield washer fluid level ..........................................
Inspect for fuel, oil, coolant, and other fluid leaks ...................

BATTERY MAINTENANCE
1 Perform HV battery check and maintenance ......................
* Inspect or install when equipped/required.

Notes:

Completion and retention of this form is required to comply with Toyota’s Warranty Policy.
TECHNICIAN’S SIGNATURE

NAME (PLEASE PRINT)
Date

SERVICE MANAGER’S SIGNATURE

We hereby certify that all
items on this form have been
checked and corrected for
proper operation as required.

NAME (PLEASE PRINT)
Dealer Name

Dealer Code

Vehicle Identification Number (Sticker)

D/C CUT FUSE INSTALLATION
To minimize battery discharge, the D/C Cut Fuse (25A) has been removed and is
stored in the engine compartment Relay Block. Install the D/C Cut Fuse and
confirm all related Diagnostic Trouble Codes (DTCs) are cleared.
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DTC Clearing Procedure
1. Connect Techstream to DLC3.
2. Cycle the ignition switch to the “IG-ON” position.
3. Using Techstream, check any other codes being output.
4. Erase DTCs (B1650, B1794, U0155, U0142, and U0100) and Freeze
Frame Data.

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NOTE
If any DTCs besides B1650, B1794, U0155, U0142, and U0100
remain, repair the applicable system according to the Repair Manual.

1 Relay Block
2 Remove D/C Cut Fuse (25A)

3 Install D/C Cut Fuse (25A)

TIRE PRESSURE WARNING SYSTEM (TPWS) INITIALIZATION
Refer to the Repair Manual for the Initialization Procedure.
NOTE
To adjust the tire pressure correctly when the outside temperature is significantly colder than shop temperature, perform a
Health Check using Techstream and select the “Compensation Tire Pressure” checkbox. Compensation p ressures will be
displayed on the Health Check results screen. Adjust the tire pressure when the tires are cold.

INTELLIGENT CLEARANCE SONAR SYSTEM CALIBRATION
As the D/C Cut Fuse is removed, the steering angle sensor power source is cut off. When the D/C Cut Fuse is reinstalled, the
steering angle sensor center position may not be stored correctly. Therefore, it is necessary to calibrate the Intelligent Clearance
Sonar System after installing the D/C Cut Fuse.
Calibration Procedure
1. Start the hybrid system.
2. Drive the vehicle straight ahead at 22 mph
or more for 5 seconds or more.

NOTE
When the ICS OFF indicator light changes from blinking to off, calibration of
the Intelligent Clearance Sonar System is complete.

FRONT LICENSE PLATE AND MOUNTING BRACKET INSTALLATION
The front license plate mounting bracket and two self-tapping screws are loaded in the
vehicle at the assembly plant.

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1. Align holes "A" of the front license plate mounting bracket with the dimples
on the front bumper cover and mark the location of holes "B" on the front
bumper cover.

B

B

HINT
 Holes "A" are used for installation of the mounting bracket to the bumper cover.
 Holes "B" are used for installation of the front license plate to the mounting bracket.

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2. Drill two relief holes with a diameter of 11 mm (0.43 in.) at the marks on the
front bumper cover to prevent the license plate retaining bolt end from contacting
the cover.

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1 Mounting Bracket
2 Mark and Drill Holes

NOTICE
 Do not pre-drill holes into the bumper.
 Do not overtighten the self-tapping screws.

3 Dimples

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3. Install the mounting bracket to the front bumper cover
using the two self-tapping screws.
4. Install the front license plate to the mounting bracket
at holes "B" using two bolts with the following dimensions:
Length: 15.0 mm (0.59 in.)
Diameter: 6.0 mm (0.24 in.)

A

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1 Diameter

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1 Self-tapping Screws
2 Front License Plate
2 Length

3 Bolts