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NHTSA ID Number: 10197444

Manufacturer Communication Number: K0B-DP-032819

TSB/Document Date: 2021-06-14


Summary

Pre-collision system may automatically apply the brakes if the system detects a potential collision.


Toyota Motor Sales, USA, Inc.
6565 Headquarters Drive
Plano, TX 75024
(469) 292-4000
Original Publication Date: March 28, 2019
To:

All Toyota Dealer Principals, General Managers, Service Managers, and Parts Managers
SPECIAL SERVICE CAMPAIGN K0B (Remedy Notice)
Certain 2018 – 2019 Model Year Tacoma and Tundra
Millimeter Wave Radar Sensor
Model / Years
2018 – 2019 Tacoma
2018 – 2019 Tundra

Production Period
Late June 2017 – Mid-December 2018
Early August 2017 – Mid-December 2018

Approximate Total Vehicles
280,200
160,600

Condition
The involved vehicles are equipped with a Pre-Collision System (PCS) that may automatically apply the brakes
if the system detects a potential collision. Due to the mounting of one of the system’s sensors, it is possible
for water to enter the sensor. This can lead to PCS deactivation or inadvertent brake activation resulting in
limited deceleration for a short duration of time.
Please refer to the Owner’s Manual for additional information regarding the PCS system operation.
Remedy
Any authorized Toyota dealer will update the PCS software and apply sealer to the millimeter wave radar
sensor in the front grille. In the rare case that the vehicle is currently exhibiting the condition, dealers will
diagnose the sensor and replace the sensor, as necessary, FREE OF CHARGE.
Covered Vehicles
There are approximately 440,800 vehicles covered by this Special Service Campaign. Approximately 8,000
vehicles involved in this Special Service Campaign were distributed to Puerto Rico.

© 2019 Toyota Motor Sales, USA

S p e c i a l S e r v i c e C a m p a i g n K 0 B - D - P a g e |2

Owner Letter Mailing Date
ToyotaeBay logo will begin to notify owners in late March 2019. A sample of the owner notification letter has been
included for your reference.
Toyota makes significant effort to obtain current customer name and address information from each state
through industry resources when mailing owner letters. In the event your dealership receives a notice for a
vehicle that was sold prior to the Special Service Campaign announcement, it is the dealership’s responsibility
to forward the owner letter to the customer who purchased the vehicle.
Please note that only owners of the covered vehicles will be notified. If you are contacted by an owner who
has not yet received a notification, please verify eligibility by confirming through TIS prior to performing repairs.
Dealers should perform the repair as outlined in the Technical Instructions found on TIS.
Dealer Inventory Procedures
New and Used Vehicles in Dealership Inventory (In-Stock Vehicles)
To ensure customer satisfaction, Toyota requests that dealers complete this Special Service Campaign on any
new or used vehicles currently in dealer inventory that are covered by this Special Service Campaign prior to
customer delivery. However, if the campaign cannot be completed (for example, due to remedy parts
availability), delivery of a covered vehicle is acceptable if disclosed to the customer that the vehicle is involved
in a Special Service Campaign.
Toyota expects dealers to use the attached Customer Contact and Vehicle Disclosure Form to obtain vehicle
buyer information. Dealers are expected to provide a copy of the completed form, along with the most current
FAQ, to the vehicle buyer. Toyota and the dealer may use this information to contact the customer when the
remedy becomes available.
Keep the completed form on file at the dealership and send a copy to [email protected]. In the
subject line of the email, state “Disclosure Form K0B” and include the VIN.
NOTE: Dealers can identify if any of their new and used inventory has any open campaigns in the Vehicle
Inventory Summary available in Dealer Daily (https://dealerdaily.toyota.com/). The Vehicle Inventory Summary
may take up to 4 hours to populate information for newly launched campaigns.
Toyota Certified Used Vehicle (TCUV)
The TCUV policy prohibits the certification of any vehicle with an outstanding Safety Recall, Special Service
Campaign, or Limited Service Campaign. Thus, no affected units are to be designated, sold, or delivered as
a TCUV until all applicable Safety Recalls, Special Service Campaigns, and Limited Service Campaigns have
been completed on that vehicle.

© 2019 Toyota Motor Sales, USA

S p e c i a l S e r v i c e C a m p a i g n K 0 B - D - P a g e |3

Customer Handling, Parts Ordering, and Remedy Procedures
Customer Contacts
Customers who receive the owner letter may contact your dealership with questions regarding the letter
and/or the Special Service Campaign. Please welcome them to your dealership and answer any questions that
they may have. A Q&A is provided to assure a consistent message is communicated.
Customers with additional questions or concerns are asked to please contact the Toyota Customer Experience
Center (1-888-270-9371) - Monday through Friday, 7:00 am to 7:00 pm, Saturday 7:00 am to 4:30 pm Central
Time.
Media Contacts
It is imperative that all media contacts (local and national) receive a consistent message. In this regard, all
media contacts must be directed to Tania Saldana (859) 815-9968 in ToyotaeBay logo Corporate Communications.
Please do not provide this number to customers. Please provide this contact only to media.
Parts Ordering Process - Non SET and GST Parts Ordering Process
It is possible that parts for this campaign are either required to be ordered in Campaign Part Order Request
(CPOR) on TIS, or have been placed on Manual Allocation Control (MAC) due to potential limited part
availability. Please check the CPOR/MAC report on Dealer Daily for the most up-to-date parts ordering
information.
All Safety Recall, Service Campaign (SSC/LSC) parts are eligible for the Monthly Parts Return Program. Please
refer to PANT Bulletin 2011-087 for campaign parts that are currently returnable under the Monthly Parts
Return Program and for additional details.
Vehicle

Tacoma

Model
SR
SR5
TRDeBay logo
TRDeBay logo Off Road

Description

Part Number

Size

EPT Sealer (Repair A)

88278-0C010

Large

EPT Sealer (Repair B)

88278-0C020

Small

Description

Part Number

Size

EPT Sealer (Repair A)

88278-0C010

Large

EPT Sealer (Repair B)

88278-0C020

Small

Limited
TRDeBay logo Pro
Vehicle

Tundra

Model
SR
SR5
Platinum
TRDeBay logo Pro
Limited
1794

NOTE: If the condition has occurred, and replacement of the millimeter wave radar sensor is required, refer to
the Electronic Parts Catalog (EPC) for applicable part number.
© 2019 Toyota Motor Sales, USA

S p e c i a l S e r v i c e C a m p a i g n K 0 B - D - P a g e |4

Technician Training Requirements
The repair quality of covered vehicles is extremely important to ToyotaeBay logo. All dealership technicians performing
this repair are required to successfully complete the most current version of the E-Learning course “Safety
Recall and Service Campaign Essentials”. To ensure that all vehicles have the repair performed correctly;
technicians performing this repair are required to currently hold at least one of the following certification
levels:
• Certified Technician (any specialty)
• Expert Technician (any specialty)
• Master Technician
• Master Diagnostic Technician
Always check which technicians can perform the repair by logging on to https://www.uotdealerreports.com.
It is the dealership’s responsibility to select technicians with the above certification level or greater to perform
this repair. Carefully review your resources, the technician skill level, and ability before assigning technicians
to this repair. It is important to consider technician days off and vacation schedules to ensure there are
properly trained technicians available to perform this repair at all times.
Remedy Procedures
Refer to TIS for Technical Instructions on repair. Conduct all non-completed Safety Recalls and Service
Campaigns on the vehicle during the time of appointment.
Repair Quality Confirmation
The repair quality of covered vehicles is extremely important to ToyotaeBay logo. To help ensure that all vehicles have
the repair performed correctly, please designate at least one associate (someone other than the individual
who performed the repair) to verify the repair quality of every vehicle prior to customer delivery.

© 2019 Toyota Motor Sales, USA

S p e c i a l S e r v i c e C a m p a i g n K 0 B - D - P a g e |5

Warranty Reimbursement Procedures
Warranty Reimbursement Procedure
Verify Vehicle Eligibility
1. Check the TIS Vehicle Inquiry System

..Not Covered..

No further action required

Covered

Perform Health Check. Are there DTC’s
related to the Pre-Collision System
(i.e. C1A10, U0235, U1104, etc.)?

Follow the diagnostic procedure in the Repair
Manual for these DTC’s to determine if
replacement of MWRS is needed.

..Yes..

No

Identify repair type by
radiator grill design

Remove the MWRS from the
radiator grill

..Repair B..

Repair A
Is replacement of the MWRS required
as a result of the DTC diagnosis?

Is replacement of the MWRS required
as a result of DTC diagnosis?

Yes

Yes

Replace the MWRS

Replace MWRS sensor

No
Does the NEW MWRS have breather
holes on the back cover?

Does the NEW MWRS have breather
holes on the back cover?
Yes

No

No

No
Yes

Apply large sheet of EPT-Sealer
to the grill and NEW MWRS

Apply the small pad of EPT-Sealer
to the MWRS

Apply large sheet of EPT-Sealer
to the grill and original MWRS

Perform adjustment of MWRS

Install the MWRS into the
radiator grill

Perform adjustment of MWRS

Perform Health Check and identify
if a Calibration update is available for
the Pre-Collision 2 System

..No update available..

Update Available
Update the Pre-Collision 2
System Calibration ID

Perform Verification Health Check

Campaign completed, return
the vehicle to the customer

MWRS = Millimeter Wave Radar Sensor (located behind the ToyotaeBay logo emblem in the radiator grille)
EPT-Sealer = A foam pad that is used to seal against water and dirt.
© 2019 Toyota Motor Sales, USA

S p e c i a l S e r v i c e C a m p a i g n K 0 B - D - P a g e |6

Operation
1

Confirm the millimeter wave radar sensor Calibration ID

2

Reprogram the millimeter wave radar sensor

3

Apply the EPT-sealer to the radiator grille

4

Apply the EPT-sealer to the breather

5

Adjust the millimeter wave radar sensor assembly

6

Replace the millimeter wave radar sensor assembly

NO Replacement of Millimeter Wave Radar Sensor Assembly:
Operation
1

2


Repair Type

Op. No.

Flat Rate Time
(hours / vehicle)

Repair A

K0B001

0.5

Repair A

K0B002

0.8

3


4

5

6

Repair B

K0B003

1.1

Repair B

K0B004

1.4

Repair Type

Op. No.

Flat Rate Time
(hours / vehicle)

Repair A or B
Repair A
Repair A
Repair B
Repair B

K0B005 + K0B888
K0B006 + K0B888
K0B007 + K0B888
K0B008 + K0B888
K0B009 + K0B888

0.2 + 0.8
0.5 + 0.8
0.8 + 0.8
0.5 + 0.8
0.8 + 0.8

Replacement of Millimeter Wave Radar Sensor Assembly:
Operation
1

12

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TSB/Document ID: K0B-DP-032819

Replacement Service Bulletin Number:

MFR Communication Date: 2019-03-28

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: SERVICE BRAKES, HYDRAULIC

MFR Component System:

MFR Component Subsystem:


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