NHTSA ID Number: 10192905
Manufacturer Communication Number: SMT-TN-142
TSB/Document Date: 2021-05-10
Summary
The drive chain vertical movement setting has changed to 20 - 30 mm for the above model. This change affects all bikes from the start of production. The Tiger 800XC setting has not changed and remains as described in the service manual and owner handbook. For the procedure to check and adjust the drive chain vertical movement setting refer to the service manual or owner handbook.
Triumph
Motorcycles
Normandy Way
Hinckley
Leicestershire LE10 3BZ
United Kingdom
Technical News
Issue 142
Strictly Confidential
March 2013
Contents
Item 1.
Drive Chain Vertical Movement - Tiger 800
Item 2.
Torque Reduction - Detent Wheel and Selector Drum Bearing Keeper Plate Fixings Tiger Explorer, Tiger Explorer XC, Trophy and Trophy SE
Item 3.
Camshaft Sprocket Fixings - Street Triple From VIN 560477, Street Triple R from
VIN 560477, Daytona 675 from VIN 564948 and Daytona 675R from VIN 564948
Item 4.
Fuel Filler Baffle - Daytona 675 from VIN 564948, Daytona 675R from VIN 564948,
Street Triple from VIN 560477 and Street Triple R from VIN 560477
Item 5.
Grab Handle Finisher Cap - Tiger Sport
Item 6.
Maximum Payload - Tiger Explorer, Tiger Explorer XC
Item 7.
Owner’s Handbook Correction - Heated Seats - Trophy and Trophy SE
Item 8.
Road Speed Sensor/Blanking Plug Fixing - Tiger 800 and Tiger 800XC
Item 9.
New Exhaust Header Seal and Change to Exhaust Header Fixing Torque and Tightening
Sequence - Tiger Explorer, Tiger Explorer XC, Trophy and Trophy SE From VIN 584513
Item 10.
Swingarm and Bevel Box Locking Rings - Tiger Explorer, Tiger Explorer XC, Trophy and
Trophy SE
Item 11.
Camshaft Cover Fixings - Tiger Explorer, Tiger Explorer XC, Trophy and Trophy SE
Item 12.
Exhaust Butterfly Adjustment - Daytona 675 from VIN 564948 and Daytona 675R from
VIN 564948
Item 13.
Service Manual Issue Level and Part Numbers - All in Current Production
1 of 18
Technical News
Item 1.
Description:
Drive Chain Vertical Movement
Models affected:
Tiger 800
The drive chain vertical movement setting has changed to 20 - 30 mm for the above model. This change affects all bikes
from the start of production.
The Tiger 800XC setting has not changed and remains as described in the service manual and owner handbook.
For the procedure to check and adjust the drive chain vertical movement setting refer to the service manual or owner
handbook.
1
cgjt
1. Maximum movement position
Please mark your copy of the service manual with this information.
2 of 18
Technical News
Item 2.
Description:
Torque Reduction - Detent Wheel and Selector Drum Bearing Keeper Plate Fixings
Models affected:
Tiger Explorer, Tiger Explorer XC, Trophy and Trophy SE
The torque figures for the detent wheel and selector drum bearing keeper plate fixings have changed on the above
models. The new torque figures are as follows:
•
Detent wheel fixing - 11 Nm
•
Selector drum bearing keeper plate fixing - 9 Nm
Note:
•
•
Models already in service need not be re-tightened unless the fixings have been loosened or removed.
The detent wheel and selector drum bearing keeper plate fixings must be replaced if they have been
loosened or removed.
2
1
chga
1. Detent wheel fixing
2. Selector drum bearing keeper plate fixing
Please mark your copy of the service manual with this information.
3 of 18
Technical News
Item 3.
Description:
Camshaft Sprocket Fixings
Models affected:
Street Triple From VIN 560477, Street Triple R from VIN 560477, Daytona 675
from VIN 564948 and Daytona 675R from VIN 564948
The removal and installation of the fixings for the camshaft sprockets is as described in the service manual noting the
following:
If the fixings for the camshaft sprockets have been loosened or removed they must be discarded. New fixings must be
installed with a drop of ThreeBond 1375B locking compound (or equivalent) to the threads.
1
1
chei
1. Fixings
Please mark your copy of the service manual with this information.
4 of 18
Technical News
Item 4.
Description:
Fuel Filler Baffle
Models affected:
Daytona 675 from VIN 564948, Daytona 675R from VIN 564948, Street Triple
from VIN 560477 and Street Triple R from VIN 560477
The fuel filler baffle is no longer fitted to the fuel tank on the above models from VIN 579045.
1
1. Fuel filler baffle
Please mark your copy of the service manual with this information.
5 of 18
Technical News
Item 5.
Description:
Grab Handle Finisher Cap
Models affected:
Tiger Sport
The torque figure for the fixings securing the finisher cap to the grab handles has changed to 1 Nm on the above
models.
Note:
•
Models already in service need not be re-tightened unless the fixings have been loosened or removed.
1
1
3
2
2
3
1. Finishers cap
2. Fixings
3. Grab handles
Please mark your copy of the service manual with this information.
Item 6.
Description:
Maximum Payload
Models affected:
Tiger Explorer, Tiger Explorer XC
The maximum payload for the above models has changed to 212 kg.
Please mark your copy of the service manual with this information.
Item 7.
Description:
Owner’s Handbook Correction - Heated Seats
Models affected:
Trophy and Trophy SE
The Trophy and Trophy SE owner’s handbook incorrectly states that the Trophy SE is fitted with heated seats as standard.
Heated seats are available as a Triumph Genuine Accessory for this model.
Please mark your copy of the service manual with this information.
6 of 18
Technical News
Item 8.
Description:
Road Speed Sensor/Blanking Plug Fixing
Models affected:
Tiger 800 and Tiger 800XC
A new road speed sensor/blanking plug fixing (part number T3205064) has been introduced on the above models from
VIN 574316 and is retrofittable. The torque figure has also changed to 4 Nm to coincide with the introduction of the new
fixing.
Note:
•
•
Models already in service need not be re-tightened unless the fixings have been loosened or removed.
The road speed sensor/blanking plug fixing must be replaced if it has been loosened or removed.
3
2
1
1. Road speed sensor (non ABS models only)
2. Blanking plug (ABS models only)
3. Fixing
Please mark your copy of the service manual with this information.
Item 9.
Description:
New Exhaust Header Seal and Change to Exhaust Header Fixing Torque and
Tightening Sequence
Models affected:
Tiger Explorer, Tiger Explorer XC, Trophy and Trophy SE From VIN 584513
A new exhaust header seal has been introduced on the above models from VIN 584513. The torque figure for the
exhaust header pipe fixings has also changed to 23 Nm to coincide with the introduction of the new header seal.
Note:
•
•
•
Models already in service need not be re-tightened unless the fixings have been loosened or removed.
The new torque figure of 23 Nm must only be applied when replacing existing header seals with the
new condition header seals.
When replacing existing header seals with old condition header seals, the previous torque figure of
19 Nm must be applied.
7 of 18
Technical News
Old Condition Seal:
New Condition Seal:
Part Number 2201140
Part Number 2201157
Header Fixing Tightened to 19 Nm
Header Fixing Tightened to 23 Nm
Identification:
Identification:
Copper cladding on front, back and
internal edge only.
Completely copper clad.
No copper cladding on external edge.
1
2
1. Seal
2. Fixing
In addition there has also been a change to the exhaust header pipe fixing tightening sequence. When tightening the
header pipe fixings follow the tightening sequence below.
Note:
•
This tightening sequence can be applied when fitting either header seal type.
5
1
6
3
2
4
The new exhaust header seal is retrofittable to all earlier Tiger Explorer, Tiger Explorer XC, Trophy and Trophy SE models.
When ordering parts always refer to the EPC.
Please mark your copy of the service manual with this information.
8 of 18
Technical News
Item 10.
Description:
Swingarm and Bevel Box Locking Rings
Models affected:
Tiger Explorer, Tiger Explorer XC, Trophy and Trophy SE
On all the above models from the start of production, it is no longer necessary to lubricate the threads of the locking rings
for the rear bevel box and swingarm pivot pins with a proprietary high temperature copper based grease as described in
the service manual.
It is still necessary to apply the proprietary high temperature copper based grease to the threads of the pivot pins if they
have been removed.
1
2
1. Locking ring
2. Right-hand pivot pin, swingarm
Please mark your copy of the service manual with this information.
Item 11.
Description:
Camshaft Cover Fixings
Models affected:
Tiger Explorer, Tiger Explorer XC, Trophy and Trophy SE
The torque figure for the camshaft cover fixings has changed to 12 Nm on the above models.
Note:
•
Models already in service need not be re-tightened unless the fixings have been loosened or removed.
1
2
1. Fixings
2. Camshaft cover
Please mark your copy of the service manual with this information.
9 of 18
Technical News
Item 12.
Description:
Exhaust Butterfly Adjustment
Models affected:
Daytona 675 from VIN 564948 and Daytona 675R from VIN 564948
The method to adjust the exhaust butterfly valve on the above models has changed and is different to the Daytona
models prior to VIN 564948. To adjust the butterfly valve and to avoid damage to the exhaust butterfly valve actuator,
follow the procedure listed below.
Warning
If the engine has recently been running, the exhaust system will be hot. Before working on or near the exhaust system,
allow sufficient time for the exhaust system to cool as touching any part of a hot exhaust system could cause burn injuries.
To help accurately check and set the adjustment of the control cables for the exhaust butterfly valve, use the Triumph
diagnostic tool as described below.
Check the control cables
1.
Remove the rider's seat, as described in the service manual.
2.
Attach the Triumph diagnostic tool to the dedicated plug and turn the ignition switch to the ON position. Refer to the
Triumph Diagnostic Tool User Guide.
3.
Open the Engine Diagnostics menu.
Engine Diagnostics Menu
4.
Select the Function Test option.
Function Test Menu
10 of 18
Technical News
Warning
Clicking the 'Start' button will cause the exhaust butterfly valve to move several times. To prevent injury, never place
loose clothing, fingers or hands near the exhaust valve actuator, cables or the valve on the silencer, until the actuator has
moved to the adjustment position. Loose clothing, fingers or the hands could become trapped during valve/actuator
movement and cause crushing injury to the fingers, hands or other parts of the anatomy.
5.
Select Exhaust Butterfly Valve Actuator then click the 'Start' button. The software will also show the message 'Cable
adjustment checks will be made while the valve operates'.
6.
Typically, the software will operate the valve several times and will then report its cable adjustment findings near the
bottom of the PC screen. In some circumstances, particularly if the cables are not correctly adjusted, the test result
will be shown immediately without running a test. This is because the software recovers data from the ECU on
initiation and does not need to run the function test to determine a result. The software will display four possible
results as follows:
• Cables too tight.
• Cables too loose.
• Cables not evenly adjusted.
• Cables correctly adjusted.
Function Test Menu
Note:
•
With the diagnostic software in the Function Test screen, one cable will be under tension and the other
will be slack. This will prevent the cables from being evenly adjusted.
7.
If the test fails, do not adjust the cables while the diagnostic software is in the Function Test screen. Select the Adjust
Tune option then adjust the cables as described in Adjustment of the Control Cables.
11 of 18
Technical News
Adjustment of the Control Cables
Caution
Do not rotate the pulley on the exhaust butterfly valve actuator. Rotating the pulley will damage the internal components
of the actuator.
Note:
•
The adjustment procedure must be followed to give a preliminary cable setting. Correct cable
adjustment must be confirmed by the diagnostic software.
1.
Release the fixings, collect the shouldered washers and remove the silencer's rear heat shield.
1
3
2
cica
1. Fixings
2. Shouldered washers
3. Heat shield
2.
On the diagnostic software, navigate to and select the Adjust Tune option.
- 💯【Conta.ct us for Support Directly】If you met any...
- 🔥🔥🔥【2026 AUTEL FLAGSHIP MK900BT MK900-BT, NEW...
- 🚗【3000+ ACTIVE TESTS (50➡3000+), SAME AS MS...
- 🚗【40+ HOT SERVICES FOR 150 MAKES (28+➡40+)】Full...
- 🚗【OE ALL SYSTEM DIAGNOSE, AUTO SCAN 2.0: SCAN LICENSE...
- 【TURN OFF CEL】 This AL319 car scanner diagnostic tool...
- 【EXTENSIVE APPLICATION】 Autel AL319 Compatible with...
- 【FOR END USER & DIYERS】 This error code reader AL319 is...
- 【USER-FRIENDLY DESIGN】 This OBD2 scanner and check...
- 【HIGH-QUALITY SERVICES】 12 months war.ranty from the...
Last update on 2026-06-23 / Affiliate links / Images from Amazon Product Advertising API
If the PDF is very large, it may not load in the preview below.
Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.
If the TSB PDF does not show, download or view it on the NHTSA Website.
Click on the (+) Plus Sign
Then Click on Associated Document(s)
Search NHTSA Database for Recalls
Search NHTSA Database for Vehicle Investigations
View Latest Vehicle Investigations
Search NHTSA Database for Vehicle Complaints
View Latest Vehicle Complaints
TSB/Document ID: SMT-TN-142
Replacement Service Bulletin Number:
MFR Communication Date: 2013-03-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
- [Notice] When you receive a used escaner automotriz device, it may be a customer return resold by Amazon without inspection. You can exchange it for a new one through Amazon. As this situation is unavoidable, we sincerely apologize. For any issues, contacting us via Amazon's "Messages" is the best way, and we’ll provide a solution within 24 hours. THINKSCAN 689BT Can Be Used Immediately After It is Turned On, Without Complicated Registration Process, Which is More Convenient & Quick.
- [Good News] THINKSCAN 689BT is the most competitive automotive scan tool to date, offering wireless updates with no subscription fees(valued 500Buc.ks) . With all the features of THINKTOOL PD8,PRO, built on Android 10 platform with 4-core CPU, 4GB RAM
and 64GB ROM, serving up to 5X faster than older MAX/MINI/PLUS vehicle scanners escaner automotriz, no more slow and delayed feedbacks, it's time to update your garage tool. - [Big Money Saver] Premium THINKSCAN 689BT Wireless Diagnostic Scanner Escaner Automotriz, save up to 400USD per year, includes all useful features: Full bi-directional controls, ECU coding, 34+ services, OEM all system diagnostics, Worldwide vehicles coverage, CAN FD & DoIP, FCA AutoAuth（The 689BT only provides a login and purchase portal, and users are required to register for an FCA account and pay a membership fee in order to perform the relevant automotive diagnostics)
- [3000+ Active Tests]Active testing is one of the most useful features in automotive maintenance and greatly improves mechanic efficiency. THINKCAR 689BT bidirectional scanner can send action commends to vehicle sub-systems or components for active test without using vehicle controls. It can perform various tests such as: EVAP Test, Fuel Trim Reset, Injector Buzz Test, Window/ Mirror/ Door Lock Test, Pump and Value Tests, etc. Get functions from "Diagnose>Car Model>System>Active Test".
- [Hot Advanced Features] 689BT bidirectional tool scanner for car newly adds ECU Coding, Power Balance, Flash Hidden Functions, Reset Adaptive Data, Match Replaced Components, Customize OE-Settings. Such as: 1. changing the color of interior lights 2. switching on/off the auto hold, 3. customizing dash kits 4. activating the auto side mirror folding function 5. disables auto start-stop. Note: Coding functions vary by model&year.
- 【15+ Advanced Reset & Calibration Functions】The Thinkdiag scanner provides 15+ professional maintenance functions, including:✔ Oil Reset | ✔ ABS Bleeding | ✔ Injector Coding | ✔ SAS Reset✔ TPMS Reset | ✔ BMS Reset | ✔ Transmission Adaptation | ✔ AFS Reset | ✔ Sunroof Calibration | ✔ Brake Reset | ✔ Suspension Relearn | ✔ Electronic Throttle Relearn | ✔ Seat Calibration | + More reset/relearn/calibrate/adaptive functions under automotive full systems diagnostic menu. Ideal professional OBDII scanner for mechanics and DIY enthusiasts, Thinkdiag delivers professional OE-level diagnostics with adaptive relearn capabilities for precise vehicle servicing.
- 【Full-System Diagnostics OBD2 Scanner Bluetooth】 Thinkdiag OBD2 Scanner supports all Systems diagnostic function, it can read/clear DTCs, read live data, read control module information, actuation tests and maintenance functions for ECM, BCM, SRS, TCM, BMS, TPMS, SAS, A/C system etc... It works with most car models after 1996, cover more than 120+ car brands. All car make and reset software come with 1 year update without any charge, much valuable and powerful than 1000 dollars level scanners in the market.
- 【Potential Feature Activation】 Thinkdiag diagnose obd2 scanner Bluetooth allows you to match the replaced components with ECU, activate potential functions for BMW, for GM, for Benz etc. Adjust some annoying features, adapt vehicle's settings to improve performance. No matter you are private owner or professional technician, Thinkdiag is a powerful and handy scanner in your repair tool list. Potential features are not suitable for every car models, please check with us before purchase. This superior function required newest Android OS device, it performs better on Android cell phone.
- 【Bidirectional Test/Active Test】 Thinkdiag car code reader actuates solenoids and actuators for active testing, send commands to systems/components to test their real-time working status, without using manual vehicle controls which saves much diagnostic time and effort to identify malfunction causes. You can check windows, doors, mirrors, sunroof, fans, fuel pump and other parts working status by actuation test function, thinkdiag supports 10000+ active tests. When you process Automotive full system diagnostic, you can do active test on every supported module.
- 【Intelligent Diagnostic Tool with Auto-VIN】Thinkdiag Bluetooth OBD2 scanner makes your smart phone device become a professional vehicle diagnostic tool, it compatible with Android and iOS system. Auto-VIN function supports the Thinkdiag identifies the most car models automatically, if autovin failed, you can choose car info manually. Full system Vehicle health report will be automatically created after diagnosis, report can be shared. Live Data Stream combined 4-in-1 Graphing+Data Record better for monitoring vehicle performance and analyze the abnormal parameter.
- 【Powerful Bidirectional Control -- Active Test】Good News! The THINKSCAN 662 obd2 scanner has bidirectional control function,which is the most popular feature among mechanics.This function is mainly used to test whether the executing components in the electronic control system can work normally,By requesting information from the vehicle's ECU or sending commands to the ECU module to execute commands and identify maintenance status,quickly locate the cause of the fault.Such as ABS,Fuel Injectors,Adjusting Throttle,Coolant Fans,Radiator Fans,Coolant Pumps,EV.AP Test, Fuel Trim Reset,Injector Buzz Test,Pump/ Value Test,etc. Effectively shorten diagnosis time and reduce diagnosis costs.
- 【Unlock Pro-Level Diagnostics With Half Costs】 THINKSCAN 662 obd2 scanner diagnostic tool Delivers Premium Scanning Power for Half the Price! The OBD2 scanner can handle common issues with ECM,TCM,ABS,SRS. It can easily read and clear fault codes, analyze data streams, and ensure quick identification of problems. THINKSCAN 662 bidirectional scan tool has 12 practical reset functions, including Airbag Reset,ABS Bleeding,BMS,Brake Reset, D.P.F,Throttle Adaptation,Injector Coding,OIL Reset,steering angle Reset,Gearbox,TPMS,and more. The car scanner diagnostic tool very suitable for DIY enthusiasts, car repair technicians, and small and medium-sized repair shops.
- 【Multi Functional Intelligent Car Scanner Diagnostic Tool】 Automatic VIN + Real-time Data + DTC Lookup + Historical Diagnostic Records: This OBD2 scanner features auto serch technology, allowing for car recognition without the need for manual input. The real-time data of the car ECU is read and displayed in the form of text or a 4-in-1 merged waveform chart. You can save, share, print or send the entire inspection report via email for analysis. Historical diagnostic reports help you quickly identify vehicle issues and understand the condition of the vehicle. The built-in 'feedback' module provides customized repair Operation recommendations from our certified professionals.
- 【Upgraded Hardware + Ergonomically Engineered】 THINKSCAN 662 OBD2 scanner has a friendly combination of touch screen and physical buttons with an ergonomic appearance for comfortable use.Experience 2x faster scans and 50% longer lifespan vs standard models.This scanner para autos boast a 4-core 1.8GHz CPU,6.2-inch HD touch screen,2GB RAM + 32GB ROM storage capacity,a long-lasting 4150mAh battery,Android 8 ensures lightning-fast bootup and processing.The scanner is robust with rubberized protection that you can store and use in the trunk or garage.Whether you are engaged in Home car maintenance or road rescue car repair,this car scanner can help you perfectly solve car problems.
- 【Effortless Setup & Scanning - Intuitive for All Skill Levels】No More Complicated Scanners! The User Interface is as User-Friendly as THINKCAR 689BT! Truly Plug-and-Play,The downward sliding setup shortcut portal and drawer function shortcut portal make you use this scan tool as easy as using your own cell phone.The car scanner supports setup screenshot,screen recording,volume adjustment,this scan tool includes product e-manuals,instructional videos,and fault code libraries,users can check the usage guide,perfect for DIY car owners,Maintenance technician.If your father,husband,brother,boyfriend enjoys car repairs,THINKSCAN 662 is a great gift choice, and it has amazing family value.
Last update on 2026-06-23 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.