IUMP

Service Bulletin 504

Strictly Confidential

July 2013
Affected Models... 00... 00s cece ee eneees Tiger Sport ABS
VIN Range, ..... 6... c eee eee eee eee VIN 570059 to VIN 605298
Markets ...... 06. cc cece cece ewe rece renee All
Subject... ce ee ee ce eee ewes Additional Clip - Rear ABS Sensor Wire

Background Information

We have identified the need to fit an additional retaining clip to the rear ABS sensor wire on the above models.
Dealers are requested to inspect the rear ABS sensor wire for any signs of damage and fit an additional
retaining clip.

Customer Contact Instructions

Motorcycles in the affected VIN range must be modified prior to delivery to the customer, or at the next
service/visit to the dealership.

identification of Affected Motorcycles
Tiger Sport ABS models listed in the VIN range above.

Warranty Claim Instructions

Fault code... eee eee 02029497
Repair code 2.1... ee eee eee 995041 - Inspect rear ABS sensor wire and fit additional
retaining clip

995042 - Inspect rear ABS sensor wire, replace the rear
ABS sensor, fit additional retaining clip and test brake
operation

Repair time allowance .................2...-- Repair code 995041 - 0.05 hrs
Repair code 995042 - 0.25 hrs
Genuine Parts Information
Genuine parts... 0... ee eee 1 x 73700214, Clip Cable Double, 4.3-9.8

If the rear ABS sensor wire is found to be damaged, dealers
should replace parts as described in the Service Manual.

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IUMP

Genuine Parts Ordering Instructions. .......For Triumph Subsidiary and Overseas Distributor

Genuine Parts Return Instructions ..........

Other Instructions

dealers using Triumph Warranty On-Line with Parts
Auto Ordering Flag switched on: Order all repair parts
by submitting a New Prior through the Warranty On-Line
system. Entering the above repair code in a New Prior will
automatically add the parts required and labour times for
this Service Bulletin.

For Overseas Distributor dealers NOT using Triumph
Warranty On-Line or for Overseas Distributor dealers
using Triumph Warranty On-Line with Parts Auto
Ordering Flag switched off: Orders should be placed
using the normal parts ordering procedure.

Dealer to retain parts for 90 days. All parts must be stored
in a secure, non-public accessed area and correctly
identified with a completed warranty label. Thereafter the
parts must be rendered unusable prior to scrapping.

Before returning the motorcycle to the customer, download the latest tune to the engine control module using
the current version of the Triumph diagnostic software.

Once completed, please mark the service record book that the requirements of this bulletin have been

complied with.

Replacement Procedure
Check the rear ABS wire for damage and fit the additional retaining clip following the procedure listed below:

Throughout the following procedure, ensure that the motorcycle is stabilised and adequately supported to

prevent the risk of injury from the motorcycle falling.

Note:

¢ Some affected motorcycles listed in the

VIN range will have been modified and repaired by

Triumph prior to their release from the factory.

* The modified motorcycles can be
Triumphoniine.net.

identified by checking the ‘VIN Enquiry’ on

Service Bulletin 504

2 of 3
IUMP

1. Check the exposed section of the rear ABS sensor wire for damage.
+ — If the wire is not damaged, proceed to step 2.

* — If the wire is damaged, replace the rear ABS sensor and set the ABS sensor air gap as described in
the Service Manual, then proceed to step 2.

2. Fit the retaining clip to the rear ABS sensor wire and rear brake hose as shown below, ensuring that the
clip is positioned within 5 mm of the end of the rear brake hose cover.

Clip

. Rear ABS sensor wire
. Rear brake hose

. Rear brake hose cover

Ww RWHN =

If the rear ABS sensor has been replaced, check that the brakes operate correctly.

Circulation

(Initial and date when read and return to central file holden

Service Parts Sales Workshop Technician 1 Technician 2
Manager Manager Manager Supervisor

Service Bulletin 504 3 of 3