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NHTSA ID Number: 10191383

Manufacturer Communication Number: 122-W3Z3W-05

TSB/Document Date: 2021-05-03


Summary

There is a possibility that flanged shafts fromamanufacturing batch in which the radial shaft seal area was not machined correctlymay have been installed on the front axle at the right on the affected vehicles. This can result in a slight oil leak on the front-axle final drive even after driving the vehicle for only a short time.


Service

Technical Information

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WF33

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WF33 - Checking Radial Shaft Seal and Flanged Shaft on Front Axle at the Right for Oil
Leaks (Workshop Campaign)
Vehicle Type:

918 Spyder

Model Year:

2015

Concerns:

Radial shaft seal and flanged shaft on front axle at the right

Information:

This is to inform you of a voluntary Workshop Campaign on the above-mentioned vehicles.There is
a possibility that flanged shafts from a manufacturing batch in which the radial shaft seal
area was not machined correctly may have been installed on the front axle at the right on the
affected vehicles.
This can result in a slight oil leak on the front-axle final drive even after driving the vehicle for only a short
time.

Action
Required:

Check radial shaft seal and flanged shaft on the front axle at the right for oil leaks.
Replace sealing ring and flanged shaft, depending on the result of the check.
Information
The vehicle must be checked for defects and damage (damage to paintwork, missing parts, etc.) each
time it is handed over, transferred or delivered. Confirmation that the vehicle is in good condition or
details of any damage to the vehicle must be documented and archived for feedback purposes.

Service Level:

This campaign must be carried out by a Service Level 2 PorscheeBay logo Dealer.
Service Level 1 PorscheeBay logo Dealers are not authorized to carry out this campaign.
In accordance with the service concept for the 918 Spyder, the vehicle must be transferred to the nearest
Service Level 2 PorscheeBay logo Dealer in order to carry out this campaign.
In this case, please contact the nearest Service Level 2 PorscheeBay logo Dealer and arrange for the transfer of
the vehicle and implementation of the measure.
Information on invoicing for the transfer of the vehicle can be found under  Technical Information
'WF3300 Invoicing' at the end of this document.

Affected
Vehicles:

The VIN(s) can be checked by using PIWIS Vehicle Information link to verify if the campaign affects the
vehicle. This campaign is scope specific to the VIN! Failure to verify in PIWIS may result in an improper
repair. This campaign affects 4 vehicles in North America.

Parts Info:

NOTE: PARTS WILL NOT BE AUTOMATICALLY ALLOCATED TO YOUR DEALERSHIP. ALL PARTS
MUST BE ORDERED VIA A PTEC/PAV.

2015© PorscheeBay logo Cars North America, Inc.

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Information
Please note that no parts are required for checking the radial shaft seal and flanged shaft on the
front axle.
Due to the expected repair rate, please do not order any parts that may be required for replacing
the sealing ring and flanged shaft until after you have checked the sealing ring and discovered an oil
leak.
Parts required only for replacing the radial shaft seal and flanged shaft:

Aug 3, 2015
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Part No.

Designation
– Use

Qty.

000.043.210.23

 Radial shaft seal
– Flanged shaft on front axle

1 ea.

000.043.210.20

 Flanged shaft for all-wheel drive (long)
– Front axle, right

1 ea.

999.084.445.01

 Lock nut, M12 x 1.5
– Front-axle cross member to body

2 ea.

N 106.620.01

 Hexagon-head bolt, M8 x 40
– Front engine support to center tunnel

2 ea.

999.084.656.01

 Hexagon nut, M10
– Spring strut to lower trailing arm
– Spring strut to upper mounting saddle
Upper trailing arm to wheel carriereBay logo
– Anti-roll bar to connecting link
Brake caliper to wheel carriereBay logo

12 ea.

N 911.744.01

 Multiple-tooth screw, M8 x 35
Universal joint to steering gear

1 ea.

918.349.853.00

 Drive shaft repair kit
– Set of fastening parts for inner bellows

1 ea.

900.123.033.20

 Sealing ring, A10 x 13.5
Drain plug for cooling system

1 ea.

900.123.007.30

 Sealing ring, A14 x 18
Drain plug for cooling system

2 ea.

944.573.143.01

 Desiccator
– Refrigerant circuit

1 ea.

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The following parts are also required for each vehicle:

Vehicles without Racetrack package (I-no. 808):

999.311.502.01

 Fit bolt, M12 x 1.5
– Front-axle cross member to body

2 ea.

999.311.602.01

 Fit bolt, M10 x 1.5 x 65
– Upper trailing arm to wheel carriereBay logo

2 ea.

999.311.605.01

 Fit bolt, M10 x 1.5 x 52
– Spring strut to upper mounting saddle

2 ea.

999.311.606.01

 Fit bolt, M10 x 1.5 x 72
– Spring strut to lower trailing arm

2 ea.

or:

Materials:

Vehicles with Racetrack package (I-no. 808):

999.311.502.02

 Fit bolt, M12 x 1.5
– Front-axle cross member to body

2 ea.

999.311.602.02

 Fit bolt, M10 x 1.5 x 65
– Upper trailing arm to wheel carriereBay logo

2 ea.

999.311.605.02

 Fit bolt, M10 x 1.5 x 52
– Spring strut to upper mounting saddle

2 ea.

999.311.606.02

 Fit bolt, M10 x 1.5 x 72
– Spring strut to lower trailing arm

2 ea.

Required materials (usually already available in the PorscheeBay logo Dealer):
Part No.

Designation
– Use

Qty.

000.043.300.35

McLube Sailkote High Performance Dry Lube
– Central wheel lock

428g spraying can
(approx. 10 grams
required per vehicle)

This can be sourced from marine supply stores.

Also required if radial shaft seal and flanged shaft need to be replaced:

2015© PorscheeBay logo Cars North America, Inc.

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Tools:

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000.043.301.48

Antifreeze
– Cooling system

20-liter container
(approx. 2.5 liters
required per vehicle)

000.043.205.93

Klüberplus Gel grease
– O-rings and coolant hoses

100g tube
As much as required
(approx. 5 grams
required per vehicle)

000.043.204.68

Klüber Syntheso Glep grease
– O-rings for cooling system

50g tube
As much as required
(approx. 5 grams
required per vehicle)

000.043.110.02

Castrol Optitemp HT1LF grease
– Tripod joint on transmission side

100g tube
(approx 130 grams
required for each
tripod joint on the
transmission side)

9002 - Lifting platform holders
9453 - Access ramps
9454 - Strapping belts
9003 - Socket wrench for central wheel lock
9004 - Socket wrench for central wheel lock cover
Torque wrench, 150 – 800 Nm (111 – 592 ftlb.), e.g. V.A.G 1601 - Torque wrench, 150 - 800
Nm (111 - 592 ftlb.)
Torque wrench, 6 – 50 Nm (4.5 – 37 ftlb.), e.g. V.A.G 1331 - Torque wrench, 6-50 Nm (4.5-37
ftlb.)
Torque wrench, 2 – 10 Nm (1.5 – 7.5 ftlb.), e.g. V.A.G 1783 - Torque wrench, 2-10 Nm (1.5-7.5
ftlb.)
Hand lamp or pocket lamp

Additional tools required for replacing the radial shaft seal and flanged shaft:







Aug 3, 2015
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9818 - PIWIS Tester II
Suitable battery charger, e.g. VAS 5908 - Battery charger 90A (charging current limit of max. 60
A required)
9027 - Release pin
T40262 - Locking cap
VAS 6558/9-6 - High-voltage test adapter HVA 280
Suitable air-conditioning recycling unit, e.g. VAS 6456A - A/C service station with rinsing
device
Suitable unit lifting platform, e.g. VAS 6832 - Master Gear unit elevating platform
9011 - Retaining device for front-axle cross member

AfterSales

2015© PorscheeBay logo Cars North America, Inc.

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9001 - Socket wrench for engine cover caps
VAS 6965 - Puller set
9029/1 - Pressure piece for fitting radial shaft seals
P254/e - Grab handle
3370 - Hook
VAS 6096/2 - Vacuum pump
9696 - Filling device
9005 - Hose
Torque wrench, 40 – 200 Nm (30 – 148 ftlb.), e.g. V.A.G 1332 - Torque wrench, 40-200 Nm
(30-148 ftlb.)
Torque angle torque wrench, e.g. 9768 - Electronic torque wrench, 2 - 100 Nm/1.5 - 74 ftlb.

Installation
Position:

1
2
3

Installation position of flanged shaft for front axle at the right
– Front-axle final drive
– Radial shaft seal for flanged shaft at the right (check for oil leak)
– Flanged shaft for front axle at the right

Claim
Submission:

See Attachment “A”.

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Preliminary work
Work Procedure: 1

Aug 3, 2015
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Raise the vehicle on a lifting platform  Workshop Manual '4X00IN Lifting the vehicle'.
1.1

Position the vehicle between the arms of the lifting platform and push it onto the 9453 access ramps.

1.2

Remove underbody covers and fit mounting plates 9002 - Lifting platform holders, 
Workshop Manual '518119 Removing and installing jacking points'.

1.3

Jack and raise the vehicle at the mounting plates.

1.4

Depending on the result of the check, secure the vehicle using 9454 - strapping belts
on the lifting platform arms in order to remove and install the front-axle cross member
(subframe).

2

Remove both front wheels  Workshop Manual '440519 Removing and installing wheel'.

3

Remove center and front underbody panelling.
3.1

Remove center underbody cover (at the sides) at the left and right  Workshop Manual
'51931901 Removing and installing cover for centre underbody (at the sides)'.

3.2

Remove front wheel housing liner (front part) at the left and right  Workshop Manual
'50561901 Removing and installing front wheel housing liner (front part)'.

3.3

Remove front wheel housing liner (rear part) at the left and right  Workshop Manual
'50561905 Removing and installing front wheel housing liner (rear part)'.

3.4

Remove front underbody cover  Workshop Manual '519219 Removing and installing cover
for front underbody'.

3.5

Remove center underbody cover  Workshop Manual '51931900 Removing and installing
cover for centre underbody'.

AfterSales

2015© PorscheeBay logo Cars North America, Inc.

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Checking radial shaft seal and flanged shaft on front axle at the right for oil leaks
Work Procedure: 1

Visually inspect the front-axle final drive for an oil leak
 Performing visual inspection for oil leak -arrowsclose to the radial shaft seal  Performing visual
inspection for oil leak -1- for the flanged shaft at the
right  Performing visual inspection for oil leak -2-.

If no emerging transmission oil is visible: The
installed flanged shaft was machined correctly
 End of action required. Continue with 
Technical Information 'WF3300 Subsequent
work'.

If emerging transmission oil is visible: The
installed flanged shaft was not machined
correctly and must be replaced. To do this,
continue with  Technical Information 'WF3300
Replacing radial shaft seal and flanged shaft on
front axle at the right'.

Performing visual inspection for oil leak

Replacing radial shaft seal and flanged shaft on front axle at the right
Work Procedure: 1

123

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TSB/Document ID: 122-W3Z3W-05

Replacement Service Bulletin Number:

MFR Communication Date: 2015-08-03

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: POWER TRAIN

MFR Component System:

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