connector (3) for fuel injectors.
Install bolt with contact disc (1).
Tightening torques
Engine control unit bracket to frame
M5 x 25

5 Nm

Install cable straps (arrow) , do not tighten.

80

ATTENTION
Improper routing of wiring harness and contact to
screw connection of cylinder head cover
Chafing at wiring harness
Install wiring harness with distance to screw connection of
the cylinder head cover.
Pull main wiring harness (1) up during routing until it no
longer rests against the bolt (2) for the cylinder head cover
and it is routed with a gap.
Secure the cable strap (arrow).

Connect plug connection (1) for throttle grip.
Secure the clutch cable (2) in holder (3).
Secure the cable strap (arrow).

102
Securing pinion
Requirement
Engage 1st gear and apply rear wheel brake.
Tighten the nut (2).
Tightening torques
Pinion to transmission output shaft
M24 x 1.5

125 Nm

secure with profile
washer, Threadlocking compound
(mechanical)
Using a suitable tool, bend up the tab (arrow) on locking
washer (1).

81

103
Installing chain drop guard
Route wiring harness (3) in cable routing (4) of chain failure protection (2).
Install chain failure protection (2) and clip in mounting (arrow) on frame.
Install screws (1).
Tightening torques
Chain drop guard to engine
M6 x 45

5 Nm

104
Installing the trim for the relay
Install trim (2) and secure in rubber grommet (arrow).
Install bolt (1).

105
Installing pinion cover
Lubricate detent pins (arrows).
Installation tool
Silicone spray

83 19 2 208 609

Fit pinion cover (2) and let detent pins (arrows) engage.
Install bolt (1).
Tightening torques
Pinion cover to chain failure protection
M5 x 20

82

2 Nm

106
Securing gear shift selector with Gear Shift
Assistant
Install gearshift lever (1) on gearshift shaft (2) while aligning gap with mark (arrow).
Install bolt (3).
Tightening torques
Gear selector lever to gearshift shaft
M6 x 25

8 Nm

Connect and lock connector (1) for Gear Shift Assistant.
Secure the cable strap (arrow).

Select neutral.

107
Installing fuel tank
Check O-ring of fuel delivery line (1) for damage; replace if
necessary.

83

While installing the fuel tank, ensure that the rubber retainer fits (1) in to the guide (arrows) of fuel tank.

Position fuel tank (1).

ATTENTION
Application of force to close locked quick-action
couplings
Leak due to damaged O-rings
Close the quick-action coupling of the fuel line only with
the latch open/pressed.
Push open the lock for fuel delivery line (arrow) and push
fuel delivery line (4) into the bush with slight effort. Release the latch and check that the delivery line is correctly
seated.
Connect plug connection (2) for fuel level sensor and plug
connection (3) for electric fuel pump.
Position fuel tank (1).
Connect hoses (1) and (2).

84

Install bolt (3) with washer (4).
Tightening torques
Fuel tank to retaining bridge, rear
M6 x 115

5 Nm

Install nuts (1) using washers (2).
Tightening torques
Fuel tank to frame
M8

19 Nm

108
Connect battery with vehicle
Position wiring harness negative terminal (2) and install
bolt (1).
Tightening torques
Wiring harness to battery
M6 x 13,5

5 Nm

M6 x 8

4.5 Nm

with
M Lightweight
battery OE
(053B)

with M Lightweight battery OE (053B)

Position wiring harness negative terminal (2) and install
bolt (1).
Tightening torques
Wiring harness to battery

85

M6 x 13,5

5 Nm

M6 x 8

4.5 Nm

with
M Lightweight
battery OE
(053B)

109
Installing complete cover of fuel tank
Fit complete cover of fuel tank (1), attach locators (arrows) and install.

Position centre fuel tank cover (1) and secure hook and
loop tape (2).

Install screws (shorter collar) (2).
Install bolt (1) (long collar)
Engage locators (arrows).

86

110
Installing trim for right frame
Slide trim (1) onto bolt (2) from the front.
First, install screw (3), then screw (4).

111
Installing air deflector for radiator
Fit air duct (2) and secure on left and right in rubber grommets (arrow).
Install screws (3).
Secure hoses (1) for tank ventilation in air duct (2).

112
Install fairing side panel with engine spoiler
right and left
When installing right fairing side panel (1), make sure that
lug (2) engages in holder (arrow).

87

Fit right fairing side panel (1) and secure in grommets (2).

Bend engine spoiler (2) down slightly and install bolt
(9 mm collar) (3).
Position engine spoiler (2).
Install bolts (3 mm collar) (1).

Install bolts (9 mm collar) (3).
Install bolts (3 mm collar) (2).
Install bolt (6 mm collar) (1).

When installing left fairing side panel (1), make sure that
lug (2) engages in holder (arrow).

88

Fit left fairing side panel (1) and secure in grommets (2).

Bend engine spoiler (2) down slightly and install bolt
(9 mm collar) (3).
Position engine spoiler (2).
Install bolts (3 mm collar) (1).

Clip in locators (arrow).
Install bolts (9 mm collar) (4).
Install bolts (3 mm collar) (3).
Install bolt (6 mm collar) (2).
Install screw (without collar) (1).

113
Connecting BMW Motorrad diagnostic system to vehicle
Connect the BMW Motorrad battery charger.

NOTICE
When carrying out diagnosis and programming, use a battery
charger with 30 A approved by BMW Motorrad that ensures
an on-board system voltage of 13 V.

89

Release diagnostic connector (1).
Connect connecting cable (2) of the BMW Motorrad diagnosis system to the diagnostic connector (1).

NOTICE
See the information about the BMW Motorrad diagnostic
system for all further instructions.

Additional work: 61 35 502 Setting limit for running-in rpm

114
Perform the vehicle test with BMW Motorrad
diagnostic system, read out fault memory
and reset adaptation values

NOTICE
When working with the BMW Motorrad diagnostic system,
always follow the instructions it issues.
Perform the vehicle test and read out the fault memory.
Perform all requisite repair work.
Reset the adaptation values.
This is the only way of ensuring correct operation of the
vehicle.

115
Restoring date with BMW Motorrad
diagnostic system
Select Activities from the menu and call up the Service
schedules.
Go to the Read and set service date menu option to
calibrate the calendar date in the vehicle with the calendar
date of the BMW Motorrad diagnostic system.

90

116
Disconnecting BMW Motorrad diagnostic
system from vehicle
Close all diagnostic programs and switch off the ignition.
Disconnect connecting cable (2) of the BMW Motorrad
diagnosis system from diagnostic connector (1).
Secure diagnostic connector (1).
Disconnect the BMW Motorrad battery charger from the
vehicle.

117
Installing rider’s seat
Insert driver's seat (1) at front and position.
Press driver's seat (1) to the front at the seat cushion surface (arrow).
Position bolt (2) and install.

118
Installing tail-hump cover
Position tail-hump cover (2) while hooking fixture (arrow).
Press tail-hump cover (2) down and lock with ignition
key (1).

91

119
with two-up riding package OE (0413)

Installing passenger seat
Position passenger seat (2) and hook in fixture (arrow).
Press passenger seat (2) downwards and lock using ignition key (1).

120
Final check of work performed
Check the following:
The work as performed achieved the intended purpose.
All reservoirs and containers have been filled and all fluids
and lubricants are at their correct levels.
All threaded fasteners released beforehand have been correctly retightened.
The fuel system is free of leaks.
The lights and signalling equipment are fully operational
and the vehicle is roadworthy.
The brake pads of the front and rear brakes are bedded
against the brake discs.

Function test, engine start suppression
Check
Set kill switch to "ON" position.
Select neutral.
Switch on the ignition.
Neutral indicator light "N" lights up.
Select a gear.
Neutral indicator light "N" goes out.
Press the starter button.
Starter does not operate.
Extend the side stand.
Pull the clutch lever.
Press the starter button.
Starter does not operate.
Retract the side stand.
Press the starter button without releasing the clutch lever.
Starter operates.
92

Result
Not all test steps completed successfully.
Measure
Check the appropriate parts with the BMW Motorrad diagnostic system.

93

Service Information Bulletin
Engine

March 15, 2021
11 02 21

SERVICE ACTION: REPLACE CYLINDER HEAD
MODEL
E-Series
K67

Model Description
S 1000 RR

Production Date
To May 17, 2020

The affected vehicles have been marked with campaign number 0011460000 in AIR.
In order to determine if a specific vehicle is affected by this campaign it will be necessary to verify the
vehicle VIN in AIR (Aftersales Information Research). Based on the response of the system, either
proceed with the repair or take no further action. Please note, open campaigns or vehicle stops may
not appear in DCS Warranty Vehicle Inquiry or sales systems until 24-72 hours after they are
announced, therefore AIR is always the recommended method for determining open campaigns and
vehicle stops.

SITUATION
In the production of the titanium valves, a process deviation occurred in the surface coating of a
production lot. The changed surface can result in increased wear of the valve guides over the service
life.
For vehicles that have already been delivered, customers will be notified by BMW via first class mail.
The letter will describe the situation and ask them to schedule an appointment as soon as possible to
have the Technical Campaign carried out.
For vehicles that have not been delivered, the service campaign must be carried out before delivery
to customers.

CORRECTION
Engines produced since May 18, 2020 do not exhibit this condition and are not included in this
campaign.

PROCEDURE
Replace Cylinder Head. See repair instruction “00 60 383 Replace cylinder head”
NOTICE: Cylinder heads ship from the factory with certain bolts that will need to be tightened by the
technician.
Screws for rocker arm axle are tightened with only 1 Nm from factory and need to be retightened to
the specification shown below. A new sealing ring is not necessary.

© 2021, BMW of North America, LLC. The contents of this document are confidential and should not be shared with third
parties for distribution. All pricing subject to change.
CONFIDENTIAL
Page | 1

PARTS INFORMATION
Part Number
11 12 7 105 934
06 32 7 657 949
06 32 7 727 783
07 11 9 909 546
07 11 9 963 252
07 11 9 963 340
07 12 9 909 586
07 14 6 778 500
11 12 7 726 964
11 12 9 480 983
11 12 9 899 963
11 14 8 358 847
13 53 9 480 898
13 62 8 658 854
13 64 7 675 557
17 22 7 680 668
18 51 8 542 088
23 00 8 569 916
23 00 8 569 927

Cylinder head with valves
2× Bolt to MK oil cooler
Bolt M6×16 MK - Oil cooler return line to engine
O-ring (37.82×1.78) for housing cover screw plug, right
3× Sealing ring chain tensioner guides, oil drain plug
Sealing ring A20x24-AL
Cheese head screw MK to manifold
2× Nut M6
Set, O-ring for shaft coil
Gasket set for cylinder head cover and secondary air system
10× Cylinder head bolts
2× O-ring for switching cam actuator
O-ring for fuel pressure line
3× O-ring (switching cam sensor, camshaft sensor, crankshaft sensor)
3× O-ring for fuel injectors
2× O-ring for oil cooler to crankcase
4× Gasket, exhaust manifold
Locking washer (tab) pinion
Nut pinion 24×1.5

Part number as needed
11 11 7 717 367
2× Fitting sleeve
11 12 8 569 342
Cylinder head gasket (1.02 mm 1-hole)
11 12 8 569 343
Cylinder head gasket (1.12 mm 2-hole)

© 2021, BMW of North America, LLC. The contents of this document are confidential and should not be shared with third
parties for distribution. All pricing subject to change.
CONFIDENTIAL
Page | 2

WARRANTY INFORMATION
Covered under the terms of the BMW New Vehicle Limited Warranty for Motorcycles, if applicable.
Defect code
00 11 46 00 00

Replace cylinder head

Labor Operation
00 60 383
+00 60 883
00 60 993

Replace cylinder head
Replace cylinder head
Bonus time for Technical Campaign

77 FRU
76 FRU
18 FRU

FRUs includes all repair procedures to complete the task with allowance for necessary ancillary tasks
(e.g., visual inspection, lubrication, cleaning parts etc.) and administrative tasks.
Labor operation code 00 60 383 is a Main labor operation. If you are using a Main labor code for
another repair, use the Plus code labor operation instead.
NOTICE: Affected vehicles can be retrieved from the customers to perform the campaign. A flat
rate of 7 FRU with FRU number 00 98 510 can be invoiced for each vehicle for pickup and return.
NOTICE: Required oil/coolant can be entered on the warranty claim under a Sublet 04. BMW
Motorrad recommends BMW Motorrad ADVANTEC Ultimate oil.

QUESTIONS REGARDING THIS BULLETIN
Technical inquiries
Warranty inquiries
Parts inquiries

Contact the BMW Technical Support Group via TSARA
Submit an IDS ticket to the Warranty Department
Submit an IDS ticket to the Motorrad Parts Department

© 2021, BMW of North America, LLC. The contents of this document are confidential and should not be shared with third
parties for distribution. All pricing subject to change.
CONFIDENTIAL
Page | 3

Additional Information for SI B11 02 21: Replace Cylinder Head
Screws for rocker arm axle are tightened with only 1 Nm from factory and need to be
retightened during assembly! A new sealing ring IS NOT necessary!

Parts delivery