VOLVO CAR

SERVICE AND PARTS BUSINESS

Service Manager Bulletin
TITLE:

Shipping and Handling of Volvo Lithium-ion Battery Electric Vehicle (BEV)
Battery Modules to Global Battery Solutions (GBS)
GROUP:

NO:

ISSUING DEPARTMENT:

CAR MARKET:

31

006B

Warranty

United States

REVISIONS:

ISSUE DATE:

STATUS DATE:

2021-02-17

2021-03-01

Page 1 of 10
“Right first time in Time”
Attention Volvo Parts Managers and Service Managers
There may come a time when a customer’s vehicle will require technical service and you will be
instructed to replace and ship a defective lithium battery electric vehicle (BEV) battery module directly
to our supplier for technical evaluation.
For complete battery packs, please see SMB31-001.
Note: All Volvo Lithium-ion Battery Electric Vehicle (BEV) Batteries modules will be part of our Volvo
Technical Helpdesk Prior Approval Process.
The failed battery electric vehicle (BEV) battery must be shipped directly to the Volvo Battery
Center, operated by Global Battery Solutions (GBS), at the address indicated below and on the
shipping labels attached.
VOLVO LITHIUM-ION BATTERY ELECTRIC VEHICLE (BEV) BATTERY MODULE SHIPPING
AND HANDLING GUIDELINES:
Remove the replacement module from its shipping box and follow instructions as outline in VIDA and/
or provided by Retailer Technical Support (RTS) for installation.
HANDLING:
Ensure the replacement box and packaging are kept in their original condition. The replacement battery
module shall be removed from its original packaging and installed in the vehicle as soon as possible in
order to maintain protection against mechanical impact or tampering.
Once the replacement module is removed, store the shipping box in a safe and secure place to be used
for the transportation of the defective battery electric vehicle (BEV) battery module.
Produced and printed in the USA and available as an electronic document.
© 2021 VOLVO CAR USA, LLC

Service Manager Bulletin 31-006B
•

Do not remove or cover up any of the hazmat shipping labels on the outside of the replacement box.

•

Do not damage or disassemble the replacement box.

•

If you damage the box you will be charged for a replacement box plus shipping and hazmat labeling
cost.

Before packaging the module, make sure that it has been emptied of all coolant and dried. It may be
necessary to package the module with an absorbent towel to collect any remaining coolant.
Carefully place the defective battery electric vehicle (BEV) battery module inside of the bag it arrived
in, then repackage the module with all included foam inside of the box. Reseal the box with packaging
tape ensuring the warning labels on the package are not obscuring.
Warning labels “Class 9” and “Cargo Aircraft Only” must be present and unobscured on a minimum of
two sides of the container.
It is mandatory the defective battery electric vehicle (BEV) battery module be shipped to GBS within
2 days of receiving the replacement battery module. The defective battery module must be received by
GBS within 7 days of receipt of the replacement battery module.
SHIPPING:
All core shipments to the Battery Center must include a proper core report. Without the core report core
credit will not be given. See the Core Return Procedure chapter in the Parts Policy and Procedure manual,
found on the Retailer Portal, for instructions on how to create a core report and core packing list.
Please complete the attached FedEx VICS Bill of Lading. Retailers only need to fill out their return
address.
All other information is pre-flled. Do not alter any information on this Bill of lading.
Located at the end of this bulletin are 4 GBS return shipping labels pre-addressed to Global Battery
Solutions.
•
•
•
•

Cut out one of the labels.
Fill out this label completely.
Secure the label to the outside of the replacement container.
Contact the FedEx Freight at the number below and request a pick-up:
FedEx Freight Customer Service 1.866.393.4585

Ship to:
Global Battery Solutions
581 Ottawa Ave, Suite 100
Holland, MI 49423
Attention: Stacy Trott
Once the FedEx Driver arrives, it is important to give the driver the completed FedEx Bill of Lading and
a copy of the Safety Data Sheet. You can print a copy of the Safety Data Sheet from SMB 31-001A.
Page 2 of 10

2021-03-01

Service Manager Bulletin 31-006B
You should also attach a copy of the Safety Data Sheet to the outside of the replacement shipping box
using the Volvo Poly Bags 7777563.
Warranty and Technical Documents
These documents must be included inside the box with the defective module.
• Technical Helpdesk Vehicle Report - (mandatory) see sample below.
• Shipping Label affix to the outside of the replacement box. (mandatory)
• Material Data Safety Sheets affix to the outside of the replacement crate. (mandatory)
• Copy of the original Repair order-see sample below
NOTE: Failure to include the above documents may result in the package being returned at retailer
expense.
Package Example
PLEASE DO NOT COVER OR REMOVE ANY OF THE HAZMAT LABELS.

2021-03-01

Page 3 of 10

Service Manager Bulletin 31-006B
CUSTOMER #: 1234569

WARRANTY

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

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 56 John Wayne



ONYX_BLACK 16 VOLVO XC90
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 
T1153
IS
DD
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YV4BC0PL9G112345676

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16:30 15JAN16
0.00 CASH
26JAN16

STK:E054916 ENG:2.0_Liter TRN:AUTO



YB

R

ID

M

O

D

U

LE

R

EP

AI

R

O

07:26 15JAN16 13:40 26JAN16
LINE OPCODE TECH TYPE HOURS
LIST
NET
TOTAL
FOUND MESSAGE BECAME PRESENT FOR CHARGING SYSTEM FAILURE, ATTEMPTED TO
CHARGE IN "SAVE" MODE AND MESSAGE WAS DISPLAYED FOR HYBRID SYSTEM
FAILURE. FAULT TRACED PER CSC "YL". CHECKED DTCs AND FOUND BECM-P0DBF00
STORED. FAULT TRACED AND FOUND LIKELY CAUSE IS INTERNAL FAULT IN HV
BATTERY CELL "E". CONTACTED THD PER CASE RE #1234567. ASSISTED THD WITH
REMOTE DIAGNOSTICS, ATTEMPTED BECM RELOAD, BATTERY RESETS AND OTHER
DIAGNOSTICS TO RESTORE CELL BALANCING. ALL ATTEMPTS FAILED TO RESOLVE
CONCERN. PER THD, REPLACED HV BATTERY AND PERFORMED BECM RELOAD.
CLEARED DTCs AND TESTED CHARGING. CHARGING NOW FUNCTIONS BUT LEDs AT
CHARGING OUTLET DO NOT LIGHT OR GIVE ANY INDICATION. FAULT TRACED PER
CSC "YW". FAULT TRACED LED FAULT. DISCONNECTED MANUAL SERVICE
DISCONNECT AND REMOVED LF FENDER LINING TO EXPOSE CHARGING OUTLET.
INSPECTED OUTLET AND FOUND CONNECTOR HAS BEEN PULLED OUT OF LED PORTION
OF CHARGING OUTLET DUE TO ZIP TIE CAUSING TOO MUCH TENSION ON WIRING.
REMOVED ZIP TIE AND SECURED CONNECTOR. CHECKED WIRING TO BE SURE WIRING
DOES NOT HAVE EXCESSIVE MOVEMENT-OK. RESTORED HV MSD AND TESTED LEDs
AND FOUND ALL CHARGING INDICATIONS ARE FUNCTIONING PROPERLY. TEST DROVE
AND FOUND ALL FUNCTIONS ARE NOW OPERATIONAL.
****************************************************
YOUR COMPLETE SATISFACTION IS OUR GOAL. IF
FOR ANY REASON YOUR VISIT WAS NOT OUTSTANDING

00000 ACTUAL HRS.:

00.00

H

TECH:

WE APPRECIATE YOUR BUSINESS.

M
PL

E

SALE-LBR: 0000.00 PTS: 0000.00 MSC:
COST-LBR: 000.00 PTS: 0000.00 MSC:
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DATE
01-15-16

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FINISH
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DURATION
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SOLD HRS.:

00.0

0.00 LUB:
0.00 LUB:
TYPE
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W
W
W

0.00 SUB:
0.00 SUB:

TECH
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LINE(S)
A
C
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0.00 TOTAL 00000
0.00 TOTAL 00000

CHG

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


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



Page 4 of 10

WARRANTY COPY

2021-03-01

Service Manager Bulletin 31-006B

2021-03-01

Page 5 of 10

Service Manager Bulletin 31-006B
UNIFORM STRAIGHT BILL OF LADING ORIGINAL---NOT NEGOTIABLE

SUBJECT TO THE TERMS AND CONDITIONS OF THE UNIFORM BILL OF LADING --- QUESTIONS? CALL 1.866.393.4585

Date

Purchase Order #

Shipper #

Shipper #
OPTIONAL: You may select a money-back guarantee
delivery (charges and tariff limitations may apply).

REQUIRED: Please select a service type

q FedEx Freight Priority
✔ FedEx Freight® Economy
q
®

SHIPPER (from)

CONSIGNEE (to)