NHTSA ID Number: 10189433
Manufacturer Communication Number: MGM Catalogue
TSB/Document Date: 2021-03-29
Summary
MGM Brakes catalogue
8290079
15’ (4.6 meters)
Connects Actuator Sensor to CCM
Sensor Harness
8290081
20’ (6.1 meters)
Connects Actuator Sensor to CCM
Sensor Harness
8290083
25’ (7.6 meters)
Connects Actuator Sensor to CCM
Sensor Harness
8290085
30’ (9.1 meters)
Connects Actuator Sensor to CCM
Sensor Harness
8290087
35’ (10.7 meters)
Connects Actuator Sensor to CCM
Sensor Harness
8290089
40’ (12.2 meters)
Connects Actuator Sensor to CCM
Sensor Harness
8290091
45’ (13.7 meters)
Connects Actuator Sensor to CCM
Sensor Harness
8290097
60’ (18.3 meters)
Connects Actuator Sensor to CCM
Length ft (meters)
Function
Optional Trailer System Parts
Description
CCM Mounting Bracket
Part #
Length ft (meters)
8090021
NA
Function
Optional, Mounts to Frame Rail of Trailer providing mounting surface for CCM.
Trailer e•STROKE® System Bill of Material
e•STROKE® Trailer System must contain the following components to be complete:
(1) - CCM for appropriate trailer configuration
(1) - Trailer ABS "T" Power Breakout Adapter P/N 8290178
(1) - Trailer ABS Power Cable of appropriate length
(1) per Wheel - Actuator Sensor for each wheel on the Trailer
(1)* per Wheel - Actuator Sensor Harness of appropriate length for each brake actuator on the Trailer
(1) per Wheel - MGM ESH Brake Actuators per wheel appropriately sized for the vehicle application
CCM Mounting Bracket
Note: If replacement of the piggyback on an e•STROKE® equipped chamber is required, it is imperative that an MGM piggyback of like size and model be used in order to
maintain proper calibration of the e•STROKE® components. Should replacement of the complete chamber be required, be sure to replace with a unit with the exact same
part number. Spring brake chambers equipped with MGM e•STROKE® can be identified by the ESH suffix at the end of the part number.
Note: Product information and specifications subject to change without notice.
125
e•STROKE® – BRAKE MONITORING SYSTEM
Description
e•STROKE® SYSTEM PARTS
®
e•STROKE
CCM - Tractor / Truck / Bus Service Parts List
Gen 3 Replacement Kits for Gen 1 and Gen 2 CCM’s
Description
e•STROKE® – BRAKE MONITORING SYSTEM
Part #
Replaces Part #
Axle
Function
CCM, GEN 1, 2-Axle, Truck / Bus, Kit
9090116
8290106 9090114
2
Use with GEN 1, 2-Axle Truck / Bus Applications. Optional
GEN 3 upgrade for 8290110
CCM, GEN 2, 2-Axle, Truck / Bus, Kit
9090117
8290110
2
Use with GEN 2, 2-Axle Bus Applications
CCM, GEN 1 & 2, 3-Axle,
Tractor / Truck / Bus, Kit
9090120
8290103 8290105
8290113
9090115
3
Use with GEN 1 or 2, 3-Axle Tractor / Truck / Bus
Applications. Tractor applications have exterior mounted
CCMs which may require extension harnesses.
CCM, GEN 1, 1-Axle, Truck / Bus, Kit
9090121
8290114
1
Limited Production System
NOTE: GEN 3 CCM Service Kits contain CCM, Adapter Harnesses and printed installation instructions. Contact MGM Brakes Technical Support for installation
assistance at (800) 527-1534.
Tractor / Truck / Bus Power Cables
Part #
Length ft (meters)
CCM Power Connect Lead
Description
8290051
3’ (0.9 meters)
Blunt power leads with fuse allows for direct connection to power
Function
CCM Power Cable
8290175
5’ (1.5 meters)
Connects CCM Power Lead to GEN 1 & 2 CCM
CCM Power Cable
8290176
10’ (3.0 meters)
Connects CCM Power Lead to GEN 1 & 2 CCM
CCM Power Cable
8290098
15’ (4.6 meters)
Connects CCM Power Lead to GEN 1 & 2 CCM
CCM Power Cable
8290099
30’ (9.1 meters)
Connects CCM Power Lead to GEN 1 & 2 CCM
Warning Light Harness Kit
9090106
12’ (3.7 meters)
12’ (3.7 meters) Warning Light Harness & Label Kit
SAE J1708 Harness
8290189
12’ (3.7 meters)
Blunt Cut SAE J1708 Connection Harness
Power Adapter Harness for e•S3™
CCM
8290232
2’ (0.6 meters)
Adapts e•S3 CCM to GEN 1 & 2 type power harnesses. Required for
retrofitting an e•S3 CCM to an existing GEN 1 or 2 system.
Pressure Transducer & Harnesses (GEN 2 Only)
Part #
Length ft (meters)
Pressure Transducer, 50 psi (3.4 bar)
Description
8090075
.2’ (.1 meters)
Signals brake pedal application to CCM
Pressure Transducer Harness
8290170
5’ (1.5 meters)
Connects Pressure Transducer to CCM
Pressure Transducer Harness
8290171
10’ (3.0 meters)
Connects Pressure Transducer to CCM
Pressure Transducer Harness
8290172
15’ (4.6 meters)
Connects Pressure Transducer to CCM
Pressure Transducer Harness
8290173
20’ (6.1 meters)
Connects Pressure Transducer to CCM
2’ (0.6 meters)
Required for applications where a e•S3 CCM is retrofitted to an existing
GEN 2 System and Pressure Transducer Harnesses.
Pressure Transducer Adapter Harness
8290223
Function
Note: If replacement of the piggyback on an e•STROKE® equipped chamber is required, it is imperative that an MGM piggyback of like size and model be used in order to
maintain proper calibration of the e•STROKE® components. Should replacement of the complete chamber be required, be sure to replace with a unit with the exact same
part number. Spring brake chambers equipped with MGM e•STROKE® can be identified by the ESH suffix at the end of the part number.
Note: Product information and specifications subject to change without notice.
126
e•STROKE® SYSTEM PARTS
e•STROKE® e•S3™ Tractor / Truck / Bus Service Parts List
Actuator Sensors & Harnesses (Gen 1, Gen 2, Trailer)
Part #
Actuator Sensor (Drum/External Push-Rod
8290120
Length ft (meters)
Function
5’ (1.5 meters)
Outputs actuator stroke to CCM. Acceptable replacement for 8290116
2.5’ (0.8 meters) Sensor.
Service Part only
Actuator Sensor
8290116
30” (762 mm)
Sensor Harness
8290077
10’ (3.0 meters)
Connects Actuator Sensor to CCM
Sensor Harness
8290079
15’ (4.6 meters)
Connects Actuator Sensor to CCM
Sensor Harness
8290081
20’ (6.1 meters)
Connects Actuator Sensor to CCM
Sensor Harness
8290083
25’ (7.6 meters)
Connects Actuator Sensor to CCM
Sensor Harness
8290085
30’ (9.1 meters)
Connects Actuator Sensor to CCM
Sensor Harness
8290087
35’ (10.7 meters)
Connects Actuator Sensor to CCM
Sensor Harness
8290089
40’ (12.2 meters)
Connects Actuator Sensor to CCM
Sensor Harness
8290091
45’ (13.7 meters)
Connects Actuator Sensor to CCM
Sensor Harness
8290097
60’ (18.3 meters)
GEN 3 Sensor Adapter Harness
8290222
Connects Actuator Sensor to CCM
Adapts e•S3™ CCM to GEN 1 & 2 Sensor Harness. 1 per wheel
required for retrofitting an e•S3™ CCM to an existing GEN 1 or 2
system.
2’ (0.6 meters)
®
e•STROKE
Miscellaneous Parts List
e•STROKE® Display, Hand Held Diagnostic Tool
Description
Part #
Length ft (meters)
®
e•DT™, e•STROKE Display Diagnostic Tool
8290240
NA
e•DT™, e•STROKE® Display Diagnostic
Harness
8290224
3’ (0.9 meters)
New Flyer
Display Adapter
(Model Year 2009 On)
8290239
NA
Function
Plug & Play Diagnostic Display for use with e•STROKE® Systems
1 meter Display Diagnostic Harness
Converts standard 9-PIN OBD Connector to New Flyer J1939 Chassis
Pin-Out
e•STROKE® e•S3™ Computer Diagnostic Tool
Part #
Length ft (meters)
Function
e•STROKE® RS-232 Diagnostic CD
Description
8090091
NA
CD Includes RS-232 Diagnostic Software and e•STROKE® Technical Manual
RS-232 Diagnostic Harness
8290220
10’ (3.0 meters)
RS-232 to USB Adapter Cable, Kit
8090090
NA
RS-232 to USB Adapter Cable, Kit
J-1939 to USB Adapter
8090097
NA
USB to J1939 Adapter Kit
J1939 Diagnostic Harness
8290304
10’ (3.0 meters)
J1939 Diagnostic Harness
10’ (3.0 meters) RS-232 Diagnostic Harness
Miscellaneous Parts
Description
Part #
Length ft (meters)
Function
Cable Tie, Black, 5" (one pc.)
8090040
NA
Used to secure harness during installation, Typically 200 pcs per system
Wire Label (24 per bag)
8090058
NA
Self Laminating, Write On, Used for marking cables during installation, Typically
24 pcs per system, 40 pcs with lining wear
Fitting, 1/4" NPT Brass Hex Nipple
8160038
NA
Connects Pressure Transducer to Vehicle Air-System
Fitting, 1/4" NPT Brass Tee
8160040
NA
Connects Pressure Transducer to Vehicle Air-System
Note: If replacement of the piggyback on an e•STROKE® equipped chamber is required, it is imperative that an MGM piggyback of like size and model be used in order to
maintain proper calibration of the e•STROKE® components. Should replacement of the complete chamber be required, be sure to replace with a unit with the exact same
part number. Spring brake chambers equipped with MGM e•STROKE® can be identified by the ESH suffix at the end of the part number.
Note: Product information and specifications subject to change without notice.
127
e•STROKE® – BRAKE MONITORING SYSTEM
Description
SECTION 12
Page(s)
Section 12: Replacement Parts....................................................... 128-135
Kits - Breather Cap, End Cap & Weatherseal™ Plug................................................................................................130
Diaphragms, Kit - Release Bolts, Clamp Bands........................................................................................................130
Kits - S-Cam Protective Boots & Center Hole Shield, Kits - Breather Tube & Elbow................................................131
Kits - Nuts and Washers.............................................................................................................................................131
Non-Pressure Chamber (With and Without Breather Elbow), Vent Hole - Plug.........................................................131
Welded Yoke Assemblies (continued), Yoke Pins (Stainless Steel)...........................................................................133
Yoke Assemblies - 2 Pin, Yoke Assemblies................................................................................................................134
Push-Rod Assembly and Nut Kits...............................................................................................................................135
NOTE: All parts except push-rod assemblies and non-pressure housings are packaged (on a card)
or bulk packed in a box. Packaged parts are designated with a “P” suffix and bulk parts are
designated with an “X” suffix. See price list for quantity details.
Note: Product information and specifications subject to change without notice.
129
- Mixes well with conventional fluids
- Low-moisture formula provides excellent vapor lock...
- Ideal for hydraulic and disc brakes
- Provides an extra margin of safety in extreme braking...
- Mix of polyglycol ethers ensures hot brake-system operation...
- Excellent for ABS, disc and drum brake systems
- Delivers braking power when needed by avoiding a spongy...
- Both wet and dry boiling points exceed the minimum...
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TSB/Document ID: MGM Catalogue
Replacement Service Bulletin Number:
MFR Communication Date: 2017-12-05
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SERVICE BRAKES, HYDRAULIC
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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