NHTSA ID Number: 10189433
Manufacturer Communication Number: MGM Catalogue
TSB/Document Date: 2021-03-29
Summary
MGM Brakes catalogue
4.50” (114.3 mm)
4.88” (124.0 mm)
4.85” (123.2 mm)
4.85” (123.2 mm)
B
6.99” (177.5 mm)
6.99” (177.5 mm)
7.02” (178.3 mm)
7.33” (186.2 mm)
8.27” (210.1 mm)
8.27” (210.1 mm)
C
4.75” (120.7 mm)
D
M16 X 1.5-6g
Inlets
3/8” -18 NPTF (M16 x 1.5-6H)
XB
15 mm
AIR DISC
NOTE: All chart measurements are in both inches and metric.
Note: Product information and specifications subject to change without notice.
93
94
SECTION 8
Page(s)
.R4A
Remote Cylinder............................................................................................................................96-97
.R5AHD
Remote Cylinder, Heavy-Duty.......................................................................................................96-97
.R7A (SAAR)
Remote Cylinder, Spring Applied, Air Released............................................................................98-99
.R8H (SAHR)
Remote Cylinder, Spring Applied, Hydraulic Released.................................................................98-99
MGM Brakes R4A & R5AHD Remote Mount Cylinders...are the original spring brake invented in the rugged logging country of Northern
California. These cylinders were introduced by MGM Brakes in 1956 as the world’s first spring-actuated parking and emergency brake
actuators for commercial vehicles. These “pull-to-actuate” cylinders were designed for axle-mount using various weld-on and bolt-on
mounting brackets and linkage arms.
R7A (SAAR) and R8H (SAHR) drive-line brakes are developed as replacements for manually operated lever applied “drive-line” brakes.
Mounted to the frame rail, the actuator utilizes a cable to apply parking force to a drum mounted on the drive-line. An optional electronic
“travel” sensor provides the operator with information pertaining to the position of the push rod - “applied” or “released”.
Today, these high-quality air-actuated cylinders have been adapted to such diverse non-automotive usage as dump truck end-gate
actuators, emergency brake actuators on massive logging and commercial fishing winches and numerous other special applications.
How Remote Mount Cylinders Operate
When the end-gate is closed, spring pressure within the cylinders To unlatch the end-gate, the operator applies air to the cylinder
moves the latches into the latched position, reducing the risk the through a valve located in the cab of the vehicle. As air pressure
end-gate may inadvertently swing open.
builds within the cylinder it forces the piston to move, compressing
the spring(s) and extending the push-rod which moves the endgate latches into the open position.
Note: Product information and specifications subject to change without notice.
95
REMOTE CYLINDERS
.Section 8: Remote Mount Cylinders....................................................94-99
R4A & R5AHD
Standard Stroke Model
Remote R4A
Remote R5AHD
VMRS# 013-004-027
VMRS# 013-004-027
A
B
X*
A
B
E
D
X*
D
E
C
C
F
F
REMOTE CYLINDERS
* Note: X-dimension (7.00”, 15.00” etc.) is measured from lockpin hole in piston rod outward to rod end. Note that the lockpin hole appears from within the cylinder only after the cylinder is
charged with minimum 85 psi air pressure. Boot needs to be removed to see lockpin hole.
P/N Series
5004
5005
Model
R4A
R5AHD
Size
4
5
Stroke
4.50” (114.3 mm)
4.20” (106.7 mm)
P/N External 20” (508.0 mm) Rod
5004010
N/A
P/N External 15” (381.0 mm) Rod
5004013
5005012
P/N Internal 7” (177.8 mm) Rod
5004014
5005014
Wt.Combination (lb/kg)
13.5 lb (6.1 kg)*
19.6 lb (8.9 kg)*
A
11.12” (282.4 mm)
10.50” (266.7 mm)
B
7.50” (190.5 mm)
9.38” (238.3 mm)
C
4.38” (111.3 mm)
6.12” (155.4 mm)
D
5.69” (144.5 mm)
5.12” (130.0 mm)
E (External Thread)
3/4” - 16 UNF x 10.75” (273.1 mm) long
F (Internal Thread)
1/2” - 20 UNF x 3.00” (76.2 mm) DEEP
Inlet
3/8” - NPTF
NOTE: * Weight varies with external rod size.
Standard Assembly Part Numbers & Service Parts
Part Number
Description Of Parts
9004003
Kit - Boot & Clamp - Remote
9008001
Kit - Side Bushings R4A/R5AHD (for Trunnion Bolt Mount)
Note: Product information and specifications subject to change without notice.
96
R4A & R5AHD
Extension rod not sold separately.
1A
1
4
7
2A
3
5
8
6
Assemblies
Kit P/N and Quantities
Model
P/N
R4A
5004010
External Thread 20.00” (508.0 mm) Rod
Rod Specifications
3.00” (76 mm)
Thread Length
R4A
5004013
External Thread 15.00” (381.0 mm) Rod
10.62” (269.75 mm)
R4A
5004014
Internal Thread 7.00” (177.8 mm) Rod
3.00” (76 mm)
R5AHD
5005012
External Thread 15.00” (381.0 mm) Rod
10.75” (273.05 mm)
R5AHD
5005014
Internal Thread 7.00” (177.8 mm) Rod
3.00” (76 mm)
P/N
1
8005001
Gimbal Bracket - R4A
1
8005013
Gimbal Bracket - R5AHD
1A
8062001
Shock Pad - R4A
1A
8062002
Shock Pad - R5AHD
2
8003003
2A
8141002
9050019
9050027
9050028
9050035
2
1
1
1
Part Description
2
1
1
1
2
1
Trunnion Bolt
4
2
2
2
Star Lock Washer
4
2
2
2
3
8130011
Hex Nut 1/2”- 20 UNF
4
8092006
Sliding Clevis 1/2”- UNF
4A
8092010
Sliding Clevis 3/4” - UNF
5
8038001
Yoke Pin 1/2” (12.7 mm)
6
8151001
7
8130002
Hex Nut 3/4”- 16 UNC
4
8
8140002
Lockpin Washer 3/4” (19.1 mm) (inside diameter)
2
9
8055017
Extension Rod 1/2” UNF x 24”
1
Note: Product information and specifications subject to change without notice.
97
REMOTE CYLINDERS
2
R7A/R8H
Standard Stroke Model
Remote R7A
Remote R8H
VMRS# 013-004-027
VMRS# 013-004-027
R8H (SAHR)
MODEL
R7A (SAAR)
MODEL
SPRING APPLIED
HYDRAULIC RELEASE
SPRING APPLIED
AIR RELEASE
REMOTE CYLINDERS
R7A (SAAR) & R8H (SAHR) Model Features
• Compact Design
• Light Weight Aluminum
• Electronic Stroke Sensor
Service Kits & Replacement Parts
1
9051001
Sensor Kit - R7A (SAAR) & R8H (SAHR) with 3 pin connector
1A
9051004
Sensor Kit - Blue Diamond R7A (SAAR) with 5 pin connector
1B
9051005
Sensor Kit - Blue Diamond R8H (SAHR) with 6 pin connector
2
9041005
Cartridge - R8H (SAHR) Hydraulic Unit
3
8004002
Boot - R7A (SAAR)
3A
8004010
Boot - R8H (SAHR)
1, 1A, 1B
2
3, 3A
Note: Product information and specifications subject to change without notice.
98
R7A/R8H
R7A (SAAR) and R8H (SAHR) Drive-line Brakes were developed as replacements for manually operated lever applied “drive-line” brakes
on class 6 and 7 vehicles. Mounted to the frame rail, the actuator utilizes a cable to apply parking force to a drum mounted on the driveline. An optional electronic “travel” sensor provides the operator with information pertaining to the position of the push rod – “applied” or
“released”.
A R8H (SAHR) (@ ZERO STROKE - LONGEST OVERALL LENGTH)
PRESSURE PORT
E
A R7A (SAAR)
E
D
G
B SAAR
C
B SAHR
F
Model
SAAR
SAHR
Series
R7A
R8H
Part Number
5007001
5008001
Stroke of Unit
2.75” (69.8 mm)
2.75” (69.8 mm)
Medium
Air
DOT3 & DOT4 Brake Fluid
- Mixes well with conventional fluids
- Low-moisture formula provides excellent vapor lock...
- Ideal for hydraulic and disc brakes
- Provides an extra margin of safety in extreme braking...
- Mix of polyglycol ethers ensures hot brake-system operation...
- Excellent for ABS, disc and drum brake systems
- Delivers braking power when needed by avoiding a spongy...
- Both wet and dry boiling points exceed the minimum...
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TSB/Document ID: MGM Catalogue
Replacement Service Bulletin Number:
MFR Communication Date: 2017-12-05
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SERVICE BRAKES, HYDRAULIC
MFR Component System:
MFR Component Subsystem:
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