NHTSA ID Number: 10187250
Manufacturer Communication Number: K0D - Dealer Pac
TSB/Document Date: 2021-02-16
Summary
DP: Toyota has received reports regarding frame corrosion perforation on 2011 ? 2017 model year Tacoma vehicles. In these reports, customers have indicated that vehicles operated in specific cold climate areas with high road salt usage may exhibit more-than-normal corrosion to the vehicle?s frame. This condition is unrelated to and separate from normal surface rust which is commonly found on metallic surfaces after some years of usage and/or exposure to the environment.
• Air Coupler
• Gasket Scraper
• Dust mask
• Appropriate NIOSH approved respirator** (Follow all Federal, State, Local
Environmental, Health and Safety Requirements such as OSHA Regulations. Please
Example of a NIOSHrefer to the SDS for details on the appropriate mask for each CRC.)
approved respirator
**NOTE:
Refer to the SDS located in the Appendix for additional information on respirator use.
It is up to the individual dealership to ensure compliance with OSHA regulations.
If you require further assistance regarding NIOSH approved respirators, we have found 3M® to be a useful
reference/source.
3M® Technical Assistance:
1-800-243-4630
3M® Customer Service:
1-800-328-1667
3M® Web Site:
www.3m.com/occsafety
• Protective gloves
• Chemical Resistant Gloves (refer to SDS for specific type)
• Masking tape
• Duct tape
• Plastic wrap (for storage of wands, guns and wax pail)
• Shop cloth/paper towels
© 2019 Toyota Motor Sales, USA
L i mi t e d S e r vi c e C a mp a i gn K0 D - D - Pag e |8
•
•
Garbage Bags
Paint Prep Cup (Φ 10-15cm (3.94 - 5.91 in.) for paint work. This cup will be used to check wax application.
Technician Training Requirements
The repair quality of covered vehicles is extremely important to Toyota. All dealership technicians performing this repair are
required to successfully complete the most current version of the E-Learning course “Safety Recall and Service Campaign
Essentials”. To ensure that all vehicles have the repair performed correctly, technicians performing this repair are required to
currently hold at least one of the following certification levels:
• Certified (any specialty)
• Expert (any specialty)
• Master
• Master Diagnostic Technician
In addition to the requirements above, technicians performing this repair will also be required to take the mandatory FTS handson training AND the E-Learning SCK0D prior to performing this repair.
Always check which technicians can perform the repair by logging on to https://www.uotdealerreports.com. It is the
dealership’s responsibility to select technicians with the above certification level or greater to perform this repair. Carefully
review your resources, the technician skill level, and ability before assigning technicians to this repair. It is important to consider
technician days off and vacation schedules to ensure there are properly trained technicians available to perform this repair at
all times.
Remedy Procedures
Refer to TIS for Technical Instructions on repair. Conduct all non-completed Safety Recalls and Service Campaigns on the vehicle
during the time of appointment.
This Limited Service Campaign will have varying expiration dates based on VIN/Region and is only available at authorized
Toyota dealers. Refer to the table in the Remedy section for expiration details.
Repair Quality Confirmation
The repair quality of covered vehicles is extremely important to Toyota. To help ensure that all vehicles have the repair
performed correctly, please designate at least one associate (someone other than the individual who performed the repair) to
verify the repair quality of every vehicle prior to customer delivery.
© 2019 Toyota Motor Sales, USA
L i mi t e d S e r vi c e C a mp a i gn K0 D - D - Pag e |9
Warranty Reimbursement Procedures
Warranty Reimbursement Procedure
Verify Vehicle Eligibility
1. Confirm vehicle VIN matches the R.O.
Not Covered
No further action required
No
No further action required; these
vehicles can only be sprayed at
approved Toyota dealers
2. Check the TIS Vehicle Inquiry System
Covered
Is the vehicle located at a dealership approved
to spray 712-THV-T CRC?
Yes
No
Did the vehicle pass the ZKA Frame Inspection?
Yes
Verify repair type on TIS.
CRC Application
Not Required
CRC Application Required
Perform drying and cleaning process
During the drying and cleaning process was
perforation 10mm or larger found in the
locations identified in green below?
Yes
Proceed with Frame
Replacement as outlined in
the ZKA TI
No
Install the specific Frame Plugs outlined in the
Technical Instructions
Apply the 712THV-T Internal CRC to the areas
of the frame outlined in the TI
Complete online check sheet
Install remaining Frame Plugs and Frame Side
Rail Seal
© 2019 Toyota Motor Sales, USA
Campaign completed, return
the vehicle to the customer
L i m i t e d S e r v i c e C a m p a i g n K 0 D - D - P a g e | 10
Op Code
K0D11A
K0D11B
K0D11C
K0D11D
K0D11E
•
•
•
•
Description
Install Frame Plugs ONLY
11-15 MY Clean Frame, Dry Frame, Apply CRC, Install Plugs
16-17 MY Clean Frame, Dry Frame, Apply CRC, Install Plugs
11-15 MY Clean Frame, Qualifying Perforation Found (Frame to
be replaced under CSP ZKA)
16-17 MY Clean Frame, Qualifying Perforation Found (Frame to
be replaced under CSP ZKA)
Flat Rate Hours
0.8 hrs/veh
7.4 hrs/veh
8.4 hrs/veh
4.1 hrs/veh
4.9 hrs/veh
The flat rate times include 0.1 hours for administrative cost per unit for the dealership.
Rental Vehicle: Use RT sublet type for Op. Codes K0D11B/C. During the CRC application, customers’ rental car through the
Toyota Rent-A-Car (TRAC) Program is available for a maximum of 5 days at a maximum cost of $60.00 per day. Follow the
Toyota Transportation Assistance Program (TTAP) guidelines.
o For rentals that exceed the maximum number of allowable days and/or dollars per day, refer to the Toyota
Transportation Assistance Policy (TTAP) for DSPM authorization requirements.
o Rental invoice MUST be attached to all rental claims. These claims may be subject to debit if rental invoice is not
attached.
Materials/Supplies:
o The cost of CRC will be reimbursed per vehicle under sublet type OF.
For 11-15 MY vehicles, $160.57 can be claimed per vehicle.
For 16-17 MY vehicles, $202.37 can be claimed per vehicle.
o A maximum of $26/vehicle cost for preparation and application materials/supplies (masks, tape, gloves, partitions,
waste disposal, etc.) will be accepted. Use YA sublet type for Op. Codes K0D11B/C.
This Limited Service Campaign will have varying expiration dates based on VIN/Region and is only available at authorized
Toyota dealers.
o Cincinnati Region Expiration: December 31, 2021
o Chicago Region Expiration: February 29, 2022
o Boston Region 2011-2015 Model Year Expiration: May 31, 2022
o CAT Region 2011-2015 Model Year Expiration: June 30, 2022
Claim Filing Accuracy and Correction Requests
It is the dealer’s responsibility to file claims correctly for this Limited Service Campaign. This claim filing information is used by
Toyota for various government reporting activities; therefore, claim filing accuracy is crucial. If it has been identified that a
claim has been filed using an incorrect Op Code or a claim has been filed for an incorrect VIN, refer to Warranty Procedure
Bulletin PRO17-03 to correct the claim.
© 2019 Toyota Motor Sales, USA
L i m i t e d S e r v i c e C a m p a i g n K 0 D - D - P a g e | 11
Campaign Designation / Phase Decoder
J
0
A
Year Campaign is Launched
Repair Phase
Current Campaign Letter
for this year
B = 2011
C = 2012
D = 2013
E = 2014
F = 2015
G = 2016
H = 2017
J = 2018
Etc...
0 = Remedy
1 = Interim (Remedy not yet
available) “1” will change to “0”
when the Remedy is available
(May use other characters in
unique cases)
1st Campaign = A
2nd Campaign = B
3rd Campaign = C
4th Campaign = D
5th Campaign = E
27th Campaign = 1
28th Campaign = 2
Etc...
Examples:
C1B = Launched in 2012, Interim Phase, 2nd Campaign Launched in 2012
E0A = Launched in 2014, Remedy Phase, 1st Campaign Launched in 2014
J0A = Launched in 2018, Remedy Phase, 1st Campaign Launched in 2018.
Please review this entire package with your Service and Parts staff to familiarize them with the proper step-by-step
procedures required to implement this Limited Service Campaign.
Thank you for your cooperation.
TOYOTA MOTOR SALES, U.S.A., INC.
© 2019 Toyota Motor Sales, USA
LIMITED SERVICE CAMPAIGN K0D (Remedy Notice)
Certain 2011 - 2017 Model Year Tacoma*
Frame Corrosion Resistant Compound (CRC) Application
Frequently Asked Questions
Original Publication Date: November 7, 2019
◄ IMPORTANT UPDATE ►
DATE
December 16, 2020
July 23, 2020
June 25, 2020
May 14, 2020
April 2, 2020
January 23, 2020
TOPIC
K0D is available in New Jersey and Connecticut for 2011-2017 model year vehicles.
K0D is available in CAT region for 2016-2017 model year vehicles.
K0D is available in Boston region for 2016-2017 model year vehicles.
K0D is available in CAT region for 2011 – 2015 model year vehicles.
K0D is available in Boston region for 2011 – 2015 model year vehicles.
K0D is available in Chicago Region.
The most recent update will be highlighted with a red box.
Q1:
A1:
What is the condition?
Toyota has received reports regarding Frame Corrosion on 2011 – 2017 model year Tacoma vehicles. In these reports,
customers have indicated that vehicles operated in specific cold climate areas with high road salt usage may exhibit
more-than-normal corrosion to the vehicle’s frame. This condition is unrelated to and separate from normal surface
rust which is commonly found on metallic surfaces after some years of usage and/or exposure to the environment.
Q2:
A2:
What are the “Cold Climate Areas” with high road salt usage covered by this Limited Service Campaign (LSC)?
The following states and the District of Columbia are referred to as the “Cold Climate States”:
District of Columbia (DC), CT, DE, IL, IN, KY, MA, MD, ME, MI, MN, NH, NJ, NY, OH, PA, RI, VA, VT, WI,
WV
Q2a:
A2a:
Why are some states contiguous to the Cold Climate States not included?
Only portions of the listed states may exhibit the cold climate and high road salt usage which can cause this
condition. To simplify the administration of this campaign and avoid confusion, Toyota has elected to include
the entire state rather than a portion.
© 2019 Toyota Motor Sales, USA
FAQ Page 1 of 3
Q3:
A3:
What is Toyota
going to do?
Toyota will send (in phases consistent with region launch schedule) starting in early November 2019, an owner
notification by first class mail advising owners to make an appointment with their authorized Toyota dealer to inspect
the vehicle frame, and, if applicable, apply Corrosion Resistant Compound (CRC) FREE OF CHARGE. This is REQUIRED
for vehicles to maintain coverage under Customer Support Program (CSP) ZKA, which offers vehicle frame coverage for
12 years from DOFU.
In the rare cases that a vehicle is found to have qualifying frame perforation during inspection, the frame will be
replaced under CSP ZKA. It’s also possible that a frame may be found to have been previously sprayed with CRC during
manufacturing. In this case, no additional spray will be applied to the frame, however, the vehicle may receive
additional frame plugs and will still be covered under the 12 year coverage provided under Customer Support Program
ZKA.
Q3a:
A3a:
How long will this Limited Service Campaign be available?
This Limited Service Campaign will be offered FREE OF CHARGE for a period of two years from the time all
customers have been mailed. See table below with estimated expiration dates and details.
Region
Approximate UIO
(Estimated) Launch
Cincinnati 2011-2017
40,370
November 7, 2019
Chicago 2011-2017
41,280
January 23, 2020
Boston 2011-2015
42,434
April 2, 2020
Boston 2016-2017
18,979
June 25, 2020
CAT 2011-2015
70,320
May 14, 2020
CAT 2016-2017
31,412
July 23, 2020
NJ and CT 2011-2017
27,660
December 16, 2020
New York 2011-2017
27,070
Early January 2021
Note: Dealer training by FTS staff will take place prior to launch.
Q3b:
A3b:
Q4:
A4:
(Estimated) Expiration
December 31, 2021
February 29, 2022
May 31, 2022
July 31, 2022
June 30, 2022
August 31, 2022
January 31, 2023
February 28, 2023
Will CRC application be required to maintain coverage under CSP ZKA?
CRC application, if applicable, is required for affected vehicles to maintain coverage under CSP
ZKA.
Which and how many vehicles are covered by this Limited Service Campaign?
There are approximately 302,470 vehicles covered by this Limited Service Campaign.
Q4a:
A4a:
Model Name
Model Year
Production Period
Tacoma
2011 – 2017
Late June 2010 – Early June 2017
Are there any other Lexus
/Toyota/Scion
vehicles covered by this Limited Service Campaign in the U.S.?
No. There are no other Lexus
/Toyota
/Scion
vehicles covered by this Limited Service Campaign.
© 2019 Toyota
Motor Sales, USA
FAQ Page 2 of 3
Q5:
A5:
Q6:
A6:
What if the vehicle’s frame already exhibits excessive corrosion? Will Toyota perform the CRC application, or will the
vehicle frame be replaced?
Toyota will inspect the vehicle’s frame. If the frame meets specific Inspection Criteria, the CRC will be applied to the
frame. If the frame exhibits significant rust perforation (based upon specific inspection criteria), Toyota will replace the
vehicle’s frame. These repairs, if applicable, will be performed at no charge to the owner of the covered vehicle under
the terms of the Customer Support Program.
Why is Toyota only offering the CRC application to customers whose vehicles are currently registered in the Cold
Climate States?
Toyota is applying the CRC in areas where vehicles may experience or have experienced prolonged exposure to severe
cold climates with high road salt use.
Q6a:
A6a:
How does Toyota
determine if a vehicle should be grouped into the cold climate states, and thus responsible
for having the frame sprayed, when available?
Toyota, using the most recent registration or title information available through each state’s Department of
Motor Vehicles, will apply vehicles registered in a cold climate state to LSC K0D.
Q7:
A7:
What if the customer used to live in a Cold Climate State, but now does not?
Application of the Corrosion Resistant Compounds (CRC) will be based on where the subject vehicle is currently
registered and located. Check TIS for applicability for campaign LSC K0D to confirm eligibility. If a customer’s vehicle is
eligible for CRC, but the vehicle is not located in a state approved to apply the CRC, the vehicle would need to be brought
back to an approved state to receive the CRC spray.
Q8:
A8:
What if the customer used to live in a Warm Climate State, but now does not?
Application of the Corrosion Resistant Compounds will be based on where the subject vehicle is currently registered
and located at the launch of LSC K0D. Check TIS for applicability for campaign LSC K0D to confirm eligibility. If a
customer’s vehicle needs to be added to campaign LSC K0D, dealers can submit this request through an internal
website.
Q9:
A9:
What should I do?
Owners of vehicles covered by this LSC should bring their vehicle to a participating Toyota dealer located in one of the
Cold Climate States for which authorization to perform the CRC application has been obtained. Customers may also
contact their local Toyota dealer for additional information.
Q10:
A10:
How long will the repair take?
The repair takes approximately 8 hours. However, depending upon the dealer’s work schedule, it may be necessary to
make the vehicle available for a longer period of time.
Q11:
A11:
How does Toyota obtain my mailing information?
Toyota uses an industry provider who works with each state’s Department of Motor Vehicles (DMV) to receive
registration or title information, based upon the DMV records. Please make sure your registration or title information
is correct.
Q12:
A12:
What if I have additional questions or concerns?
If you have additional questions or concerns, please contact the Toyota Customer Experience Center at 1-888-270-9371
Monday through Friday, 7:00 am to 7:00 pm, Saturday 7:00 am to 4:30 pm Central Time.
© 2019 Toyota Motor Sales, USA
FAQ Page 3 of 3
TOYOTA![]()
Certain 2011 - 2017 Model Year Tacoma
Frame Corrosion Resistant Compound (CRC) Application
Limited Service Campaign (Remedy Notice)
[VIN]
Dear Toyota Customer:
e
At Toyota, we are dedicated to providing vehicles of outstanding quality and value. As part of our continuing efforts to provide
superior customer satisfaction, Toyota is announcing a Limited Service Campaign, which includes your vehicle.
You received this notice because our records, which are based primarily on state registration and title data, indicate that you
are the current owner.
pl
What is the condition?
Toyota has received reports regarding Frame Corrosion on 2011 – 2017 model year Tacoma vehicles. In these reports,
customers have indicated that vehicles operated in specific cold climate areas with high road salt usage may exhibit morethan-normal corrosion to the vehicle’s frame. This condition is unrelated to and separate from normal surface rust which is
commonly found on metallic surfaces after some years of usage and/or exposure to the environment.
Sa
m
What will Toyota do?
Any authorized Toyota dealer will inspect the vehicle’s frame. If the frame meets specific Inspection Criteria, Corrosion Resistant
Compound (CRC) will be applied to the frame FREE OF CHARGE to you. If the frame exhibits significant rust perforation (based
upon specific inspection criteria), Toyota will replace the vehicle’s frame under Customer Support Program ZKA.
What should you do?
Before you are inconvenienced by this condition, any authorized Toyota dealer will inspect the frame, and if necessary,
apply CRC to the frame FREE OF CHARGE to you.
Please contact your authorized Toyota dealer to make an appointment to have the frame inspected, and if necessary,
CRC applied. The remedy may take approximately 8 hours. However, depending on the dealer’s work schedule, it may
be necessary to make your vehicle available for a longer period of time. This Limited Service Campaign will be available
until January 31, 2023 and is only available at an authorized Toyota dealer.
Note: A previous communication was sent to you regarding Customer Support Program ZKA which outlines additional
coverage for replacement of the vehicles frame under certain conditions. If the remedy for this Limited Service
Campaign K0D is not performed by the expiration date listed above, you will not be eligible for the frame replacement
coverage outlined in Customer Support Program ZKA.
What if you have other questions?
•
•
•
Your local Toyota dealer will be more than happy to answer any of your questions.
For more information on this and other campaigns, please visit www.toyota.com/recall.
If you require further assistance, you may contact the Toyota Customer Experience Center at 1-888-270-9371 Monday
through Friday, 7:00 am to 7:00 pm, Saturday 7:00 am to 4:30 pm Central Time.
If you would like to update your vehicle ownership or contact information, please visit www.toyota.com/owners. You will need
your full 17-digit Vehicle Identification Number (VIN) to input the new information.
If you are a vehicle lessor, please assist us by forwarding this notice to the lessee.
We have sent this notice in the interest of your continued satisfaction with our products, and we sincerely regret any
inconvenience this condition may have caused you.
Thank you for driving a Toyota.
Sincerely,
Sa
m
pl
e
TOYOTA MOTOR SALES, U.S.A., INC.
TOYOTA
Toyota Motor Sales, USA, Inc.
6565 Headquarters Drive
Plano, TX 75024
(469) 292-4000
CUSTOMER CONTACT & VEHICLE DISCLOSURE FORM
This form is not applicable for TCUV units.
.
This vehicle is involved in a Limited Service Campaign. At this time, remedy parts are not available, and the
remedy has NOT been performed. I understand that the vehicle will need to be returned to an authorized
Toyota dealer to have the remedy performed at NO CHARGE when the remedy is available.
Customer Signature
Toyota recommends that you register with the Toyota Owners Community at http://www.toyota.com/owners/
and regularly check recall applicability using www.toyota.com/recall or www.safercar.gov. You will need to
input your 17-digit Vehicle Identification Number (VIN).
VIN
Campaign Code
Model
Model Year
Customer Information
Customer Name
Customer Email
Customer Address
Home Phone #
Mobile Phone #
Date
Please provide this information so that Toyota or your dealer can notify you when the remedy becomes
available. This information will only be used for campaign communications. If you’d like to update your
preferred contact information in the future, visit www.toyota.com/ownersupdate or contact us at 1-888270-9371.
Dealer Information
Dealer Name/Address
Dealer Code
Dealer Phone Number
Dealer Staff Name
Dealer Staff Signature
© 2019 Toyota Motor Sales, USA – Version 3c
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TSB/Document ID: K0D - Dealer Pac
Replacement Service Bulletin Number:
MFR Communication Date: 2020-12-16
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE
MFR Component System:
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