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NHTSA ID Number: 10183820

Manufacturer Communication Number: PA-2014-050

TSB/Document Date: 2020-12-07


Summary

Phillips & Temro Industries Zerostart


120

3.5"

3"

2.5"

3200002

1-1/4"

375

120

3.5"

3"

2.5"

3200003

1-1/2"

600

120

4"

3"

3"

3200004

1-3/4"

600

120

4"

3"

3"

3200005

2"

600

120

4.25"

3"

3.25"

Note: All dimensions reflect approximate installation space requirements, not exact product measurements. Dimension "A" includes cord.

Installation:
Hose must have a minimum 15° rise.
• Must be installed in smooth, molded hose.

DIM
A

• Must have direct access to engine water jacket
DIM
B

DIM
C

Replacement Cordsets:
• 120 Volt AC, 42" (112CM)
Part No. 3600009

Part No. 3600047

For heaters with this configuration.
Heater stamped with Model C
(example 150C) on bottom of unit.

For heaters with this configuration.
Heater stamped with Model D
(example 150D) on bottom of unit.

Heating & Accessory Products

HEAT MAGNET ®
Part No. 3400017
• 200 Watt – 120 Volt AC
• Built-in thermostat maintains optimum temperature—will
not exceed 250°F (121°C)
• Quick grip handle protects hands from heat
• Dimensions – Length: 4-3/8" (11cm), Width: 2-1/2" (6.3cm),
Height: 3" (7.5cm) (including handle)

1-800-328-6108 or 952-941-9700 • phillipsandtemro.com

89

SILICONE PAD HEATERS
CAN Models Only

Easily Adaptable to Component Surfaces
Application:

Benefits:

• Metal engine oil pans

• Reliable cold weather
starting

• Metal transmission pans

• Improved crankability
for reduced engine wear

• Metal hydraulic tanks
• Metal gear boxes
Batteries (non-stick pad)

• Immediate lubrication
for longer engine life

Diesel fuel filters
(velcro wrap)

• Pre-applied adhesive
for easy installation

Hydraulic fluid filters
(velcro wrap)

Part No.

120V Canadian Pad Part #’s are CSA Approved for Automotive
use and includes a built in safety cut-off thermostat.

Note: 120V Heaters equipped with 6’ cords. 12V Heaters equipped with 18" leads.

Hydraulic
Fluid

Watts

Volts

Amps

Pad Size

Oil Pan Capacity

USA 3400060
CAN 3400030

50

120

0.4

3.5" x 1.25"

1 – 3 U.S. Qts
(1.0 – 1.9 L)

N/A

Transmissions, Home
Generators, ATV,
Snowmobiles, Gear Boxes
& Small Engines.

USA 3400061
CAN 3400031

125

120

1.0

3" round

3 – 6 U.S. Qts
(2.9 – 5.7 L)

N/A

Small to Mid-Size Cars
& Sedans. Examples: KiaeBay logo,
HondaeBay logo, HyundaieBay logo.

USA 3400062
CAN 3400032

125

120

1.0

6" x 1.5"

3 – 6 U.S. Qts
(2.9 – 5.7 L)

N/A

Ribbed Oil Pans &
Automatic Transmissions.
Examples: ToyotaeBay logo 4Runner
& European Cars.

USA 3400063
CAN 3400033

250

120

2.1

3.75" x 4.25"

5 – 13 U.S. Qts
(4.7 – 12.3 L)

10 to 30
Gallons

Most 6 Cylinder &
Small Block V8 Engines.
Marine Applications.

USA 3400064
CAN 3400034

500

120

4.2

5" x 7"

13 – 27 U.S. Qts
(12.3 – 25.5 L)

20 to 50
Gallons

Mid-Size Trucks, SUVs &
Medium to Heavy Duty
Commercial Trucks.

USA 3400065
CAN 3400035

1000

120

8.3

6" x 10.75"

26 – 48 U.S. Qts
(24.6 – 45.4 L)

50 to 100
Gallons

Mid-Size Trucks, SUVs &
Medium to Heavy Duty
Commercial Trucks.

12" x 4"

Diesel
Fuel Filter
Heater
(velcro wrap)

N/A

Diesel Vehicles Only
Filter Housing Diameter:
Minimum 3.5" (8.9 cm)
Maximum 5.0" (12.7 cm)

N/A

Diesel Vehicles Only
Filter Housing Diameter:
Minimum 2.75" (6.98 cm)
Maximum 3.75" (9.52 cm)

N/A

Diesel Vehicles Only
Filter Housing Diameter:
Minimum 3.5" (8.9 cm)
Maximum 5.0" (12.7 cm)

3400037

Heating & Accessory Products

Easy Do-it-yourself Installation!

100

12

8.3

3400039

50

12

4.2

9" x 3"

Diesel
Fuel Filter Heater
(velcro wrap)

3400040

100

24

8.3

12" x 4"

Diesel Fuel
Filter Warmer
(velcro wrap)

90

Application

1-800-328-6108 or 952-941-9700 • phillipsandtemro.com

BATTERY HEATERS
SILICONE BATTERY PAD HEATERS
• Silicone material is resistant to battery acid
• Maintains available cold cranking amps in cold weather
by warming the batteries
• Efficient – direct heat transfer into the batteries
• Slim design to fit in truck battery box
• Canadian models are CSA approved

Part No.

Hydraulic
Fluid

Watts

Volts

Amps

Pad Size

Oil Pan Capacity

Application

USA 3400066
CAN 3400036

60

120

0.5

5.5" x 8.5"

Battery
Heater
(non-stick pad)

N/A

All Cars & Trucks.
Most Batteries.

USA 3400068
CAN 3400038

180

120

1.5

13" x 20.5"

Battery
Heater
(non-stick pad)

N/A

Large Battery Pad
Heater. Fits under 3–4
group31 Batteries

BLANKET STYLE BATTERY HEATERS

BATTERY BOX HEATER

• 120 Volt AC operation

Part No. 8500320 (120V)
Part No. 8500339 (240V)

• Blanket style heater warms battery core to 60° – 70°
above ambient temperature for quick starts
• Thinsulate™ thermal insulation helps maintain battery
temperature in warm or cold weather
• Complete with 30" (76cm) grounded cord
• All battery blanket heaters are 5". (12.7cm) tall, 1/2".
(1.1cm) thick

• 200 Watt – 120 Volt AC or 240 Volt
AC model available
• Preset thermostat maintains 80°F (27°C)
battery warmth for quick starts
• Complete with 8 ft. (2.4m) grounded cord
• Dimensions: 9" (22.8cm) Length x 6" (15.1cm)
Width x 3/4" (1.8cm) Height
Note: This product not available in Canada
(CSA approved model not available).
Caution: Battery heaters are not recommended for nickel
cadmium batteries.

Length

Wattage

2800055

28"

50

Series 26, 26R, 70

2800063

36"

80

Series 24, 24F, 27, 27F, 74

2800071

72"

160

Truck batteries,
Series – parallel systems

Heating & Accessory Products

Part No.

Battery Size

Thinsulate™ is a registered trademark of 3M corporation.

1-800-328-6108 or 952-941-9700 • phillipsandtemro.com

91

COOLANT DAM
Part No. T-1000
2-in-1 Shop Tool – Coolant Dam pulls a vacuum on the cooling system through the radiator cap allowing repairs to be
done in less time while not completely draining the coolant out and then, changes over to a pressure tester after the
repair has been completed.
Applications:

Features:

• Changing heater hoses

• Creates a vacuum, holding coolant
inside the engine without hand
pumping or running the engine

• Changing fan sensors
• Changing Temperature sensors
• Installing shut-off valves for fuel
warmers & separators

• Quickly converts the unit from
vacuum to a pressure tester

• Replacing cab heater cores

• No need to drain the block for
simple repairs

• Replacing heater control valves

Coolant Filling

ACCESSORIES
T–1025
Standard Automotive Size.
Reversible seal fits 1" or 3/4"
deep filler necks. Also fits
late model MercedeseBay logo 1319.

T–1020
Volvo. Fits vehicles using
VolvoeBay logo part number 1542591
radiator cap.
(46x33mm Thread).

T–1024
Truck "B" Size

T–12027
To be used with T–1025 to
test 32mm I.D. 16mm deep
cooling system filler necks.

T–1029
GMCeBay logoFreightlinereBay logo – Western
Star Threaded, Non-Vented,
Western StareBay logo cap part
number 20009-0002.

T-1030
Transit Bus Adapter.
Fits many Flexible, Crown,
MCIeBay logo, New FlyereBay logo, GM, MAN,
SAABeBay logo filler necks.

T–1040
VolvoeBay logo. Fits vehicles using
VolvoeBay logo part number 6794968
radiator cap.
(63 x 3mm Thread).

T–1223
Volvo VN Series. Fits
vehicles using VolvoeBay logo part
number 1674922.

T–1228
FordeBay logo E-350. InternationaleBay logo
7.3L. Fits vehicles using
Cap # RS-103, F6DZ-8100A,
12R-16#, or 31406.

T–1229
KenwortheBay logo Vehicles using
cap #N5349001.

T–1230
VolvoeBay logo VN Series. 2006
and newer Fits vehicles

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TSB/Document ID: PA-2014-050

Replacement Service Bulletin Number:

MFR Communication Date: 2015-08-05

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING

MFR Component System:

MFR Component Subsystem:


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