NHTSA ID Number: 10181037
Manufacturer Communication Number: ST-240-2020-09-1
TSB/Document Date: 2020-10-13
Summary
This is a Special Tool Bulletin: Mandatory tool allocation list
VOLVO
CAR
SERVICE AND PARTS BUSINESS
Special Tools Bulletin
TITLE:
Newsletter 108: Mandatory Tools
NO:
240
ISSUE DATE:
CAR MARKET:
2020-09-11
STATUS DATE:
United States and
Canada
2020-09-11
Page 1 of 7
“Right first time in Time”
For all special tools in this newsletter valid methods have been developed. To carry out the method
in a correct way the special tools are required to be used in terms of quality, safety and time.
Special tool pictures in this newsletter may be prototypes and may not exactly represent the final
distributed product.
Kit NR 33300358
9997782
9513184
9513188
9513177
9513160
9513203
9997777
9513186
9513198
9513153
9997755
9997720
9997779
9997778
9814254
9814288
Service
Personnel:
Read and
initial
SERVICE
MANAGER
Fixture
VGM adapter (used with brake out box 9513088)
OBC adapter (used with brake out box 9513088)
Density Tool
Knife
Plug
Picture (tool for calibration of FLC2 camera)
IEM adapter (used with brake out box 9513088)
Overlay (to be used together with BOB 9513088)
ASDM adapter (used with brake out box 9513088)
Adjust tool (Oil pump belt tension adjust tool)
Mandrel
Installation tool
Labels
ESD Bracelet
Dispenser gun
C2E
PARTS
MANAGER
WORKSHOP
FOREMAN
SERVICE TECHNICIANS
Produced and printed in the USA and available as an electronic document.
© 2020 VOLVO CAR USA, LLC
Special Tools Bulletin 240
Fixture 9997782
Fixture for mount and dismount electric front axle drive
(EFAD).
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C2E
43
XC40 BEV
43
3800 grams
Steel and Plastic
Italy
VGM 9513184
Adapter to be able to do the diagnostic test on the VGM
control unit together with brake out box 9513088.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C2E
39
XC40 BEV
39
245 grams
Plastic and Steel
Sweden Price 897 SEK (launch)
OBC 9513188
Adapter to be able to do the diagnostic test on the OBC
control unit together with brake out box 9513088.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
Page 2 of 7
C2E
39
XC40 BEV
39
450 grams
Plastic and Steel
Sweden
2020-09-11
Special Tools Bulletin 240
Density Tool 9513177
Leak test tool to be able to vacuum test the battery.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C2E
31
XC40 BEV
31
211 grams
Plastic and Bronze
Sweden
Knife 9513160
Knife to be able to release the lid when battery cover and
battery module needs to be opened, XC40 and Polestar.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C2E
31
XC40 BEV
31
60 grams
Steel
Sweden
Plug 9513203
Plug to be able leak test the battery.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
2020-09-11
C2E
31
XC40 BEV
31
60 grams
Rubber and Steel
Sweden
Page 3 of 7
Special Tools Bulletin 240
Picture 9997777
Picture tool for calibration of FLC2 camera when
replacement of windscreen is needed.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C2
39
XC40 BEV SPA 1,2
39
100 grams
Plastic
Denmark
IEM 9513186
Adapter to be able to do the diagnostic test on the IEM/
IHFA control unit together with brake out box 9513088.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C2
39
XC40 BEV
39
355 grams
Plastic and Steel
Sweden
Overlay 9513198
Overlay. Have to be used when you do the diagnostic test
with 9513153, -84,-85,-86,-88. Have to be used together
with BOB 9513088.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
Page 4 of 7
C2
39
XC40 BEV
39
150 grams
Paper
Sweden
2020-09-11
Special Tools Bulletin 240
Adapter 9513153
Adapter to be able to do the diagnostic test on the ASDM
control unit together with brake out box 9513088.
Tool standard
Tool group
Model
Tool board
Weight
Material
C2
39
XC40 BEV
39
415 grams
Plastic and Steel
Adjust tool 9997755
Tool to adjust the belt tension on the oil pump on VEA
Gen 3 VEP3/VED3.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C1
21
S/V60, S/V90, XC60, XC90
21
295 grams
Steel
Germany
Mandrel 9997720
Mandrel to mount sealing to torque converter for gearbox
AW8G55/45/30.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
2020-09-11
C1
43
XC60, XC90, XC40
43
212 grams
Plastic
Poland
Page 5 of 7
Special Tools Bulletin 240
Installation tool 9997779
Tool for assemble Teflon seal ring on fuel injector for latest
petrol engine models (GAP4, GEN3).
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
IMPORTANT! For your information
about this label sheet, 9997778, search
on Volvo Cars Special Tools link:
www.volvocarstools.com
Page 6 of 7
C1
21
B420T, B420T2
21
274 grams
Plastic and Steel
Poland
Labels 9997778
Labels for help to using right cooling media for the A/C
refrigerants equipment’s.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C1
87
XC40 BEV
87
20 grams
Plastic
Denmark
2020-09-11
Special Tools Bulletin 240
ESD bracelet 9814254
A bracelet to prevent the build-up of static electricity,
which can result in electrostatic discharge and damage the
sensitive electronic components in the car (ESD).
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
C1
39
XC40 BEV
39
5 grams
Fabric
Germany
Dispenser Gun 9814288
Dispenser gun pneumatic for application of cooling paste
for battery modules and high voltage battery cover.
Tool standard
Tool group
Model
Tool board
Weight
Material
Country of origin
2020-09-11
C2E
31
XC40 BEV
31
2700 grams
Aluminum and Plastic
Estonia
Page 7 of 7
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TSB/Document ID: ST-240-2020-09-1
Replacement Service Bulletin Number:
MFR Communication Date: 2020-09-15
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
- Stay Updated with Lifetime Access: This obd2 scanner includes lifetime free software updates for all app service functions. With a single payment, enjoy full access to diagnostics, reset tools, and maintenance features — zero subscription fees. A budget-friendly choice for weekend mechanics, home car owners, and DIYers, supporting vehicles from 1996 onward. Come to us with your VIN to check compatibility.
- Full Bidirectional Control/Active Tests & Stable Wireless Connectivity: This car code reader features full bidirectional control, allowing you to send commands to the vehicle's ECU for active tests on components such as fuel pumps, injectors, A/C clutches, windows, sunroofs, and more. This car scanner diagnostic tool helps DIYers quickly diagnose and test vehicle parts, cutting down troubleshooting and repair time. With BT 4.0 wireless connectivity, you can enjoy cable-free diagnostics up to 33 feet. Stand in your garage and test windows, wipers, or even engine components—all without needing to move around your car.
- Portable Car Scanner with 26 Special Functions: Scheduled vehicle maintenance with the A30M car diagnostic scanner can keep your vehicle in peak condition and save you big on dealership trips. The XTOOL A30M obd2 scanner diagnostic tool features essential reset and relearn functions, such as Oil Reset, EPB Reset (Electronic Parking Brake Release), SAS, ABS Brake Bleeding, Throttle Body Relearn, Injector Coding, Crank Sensor Relearn, Headlight Adjustment, and Tire Size Reset. Note: Service functions may vary by vehicle model – check compatibility beforehand!
- Wide Compatibility CAN FD & FCA
Autoauth: This obd2 scanner diagnostic tool is compatible with over 85+ car brands from the U.S., Europe, and Asia, providing extensive coverage through a BT connection with your smartphone or iPad. Now upgraded to support the latest protocols, it includes FCA AutoAuth access for Chrysler, Jeep, Dodge, and Fiat (2018+), and supports CAN FD for GM (2020+) models, giving you greater access to newer vehicles and systems. Note: The FCA AutoAuth account is not included with the device. Users must register and pay separately through the official FCA AutoAuth website to access diagnostic functions for vehicles that require it. - Up to 8 Live Data Streams Graphing – Real-Time Graphing for Deeper Insight: This car scanner supports up to 8 live data streams simultaneously with intuitive, real-time graphing. Gain comprehensive insights into your vehicle’s performance, making it easier to spot issues, detect trends, and make informed diagnostic decisions with confidence.
- Comprehensive OBD2 Scanner with 16 Resets: The XTOOL D5S car code reader and vehicle reset tool provides an advanced diagnostic solution with 16 commonly needed reset functions, including Electronic Parking Brake Reset (EPB Reset), SAS, BMS Reset (Battery Test), Throttle Body Relearn, TPMS Reset, ABS Bleeding, Injector Coding, Gearbox Match, Suspension Adjustment, Headlight, Window Initialization, Crank Sensor Relearn and more. Equipped with CAN FD Protocol and FAC AutoAuth, the D5S obd2 scanner diagnostic tool ensures compatibility with a broad range of modern vehicles, allowing users to address common maintenance needs quickly. NOTE: Please Check the Compatibility before ordering.
- 4 Main System Car Scanner & Full OBD2 Diagnostics: The XTOOL D5S car code reader is ideal for home mechanics, DIYers, and professionals, providing access to Transmission/Engine/ABS/SRS systems to read DTCs, Live data can be displayed in text or up to 4 PID data graphs, along with full OBD2 diagnostics to check the engine light on, other obd2 issues and routine maintenance. This car diagnostic scanner ensures you can keep your vehicles in top condition, avoiding costly repairs or unexpected breakdowns. NOTE: Some vehicles display three systems after connection because the transmission and engine of some vehicles are integrated into one.
- Check Engine Code Reader & Real-Time Engine Monitoring: Whether you're a car owner, a DIYer, or run a repair shop, the XTOOL D5S obd2 scanner diagnostic tool makes engine diagnostics fast and frustration-free, reading and explaining trouble codes in seconds—no confusion. Check live data like fuel trim, 02 sensor voltage, RPM, and coolant temp to pinpoint mis~fires, rough idle, or sensor issues. After repairs, simply use the D5S check engine code reader and reset tool to turn off the check engine light and confirm the problem’s fixed—saving time, money, and unnecessary shop visits. - Note: If the check engine light comes back on, it indicates the original problem still exists.
- Portable Car Scanner for ABS and SRS: XTOOL D5S gives you peace of mind when ABS or airbag warning lights come on. It reads and clears ABS codes to help you fix brake sensor, traction control, or wheel speed issues, and supports ABS bleeding after repairs like caliper or master cylinder replacement. For airbag systems, it scans and clears SRS codes related to airbags, seatbelt tensioners, and crash sensors. Whether you're doing repairs at home or running a small shop, the D5S is a cost-effective solution for safety diagnostics. Note: If a fault code returns after clearing, it usually means the issue hasn’t been fully resolved. Please check the compatibility before ordering.
- Transmission Warning Light ON? Here’s the Transmission Diagnostic and Reset Tool You Need: The XTOOL D5S is more than just a basic car scanner—it’s an easy-to-use transmission diagnostic tool. From rough shifts to slipping gears, the D5S lets you read and clear transmission trouble codes, monitor real-time TCM data, and perform transmission resets after fluid changes or repairs. Whether you’re a hands-on car owner or a pro running a busy shop, this OBD2 scanner with transmission functions helps you catch problems early—saving you time, money, and future headaches.. Note: Clearing fault codes is equivalent to a reset on some vehicles, but not all. For help, contact XTOOL Tech Support.
- Save $500+/Year with Pro-Level Diagnostics -No Subscriptions: The Portable XTOOL Anyscan A30D OBD2 scanner diagnostic tool includes free lifetime software updates for all app service functions, without extra cost. With a single payment, enjoy full access to diagnostics, relearn scan tools, and maintenance features. A cost-effective, smart choice for car owners and DIY enthusiasts, compatible with vehicles from 1996 onward. Please provide the car VIN and the special functions you need in advance so that we can confirm compatibility
- Bi-Directional Control for Faster Troubleshooting: Unlike a basic code reader, the A30D bi directional scan tool sends commands directly to your vehicle’s ECU to actively test components like fuel pump, valves, wipers, windows, doors, sunroof, and headlamps right from your smartphone. See component responses in real time without disassembly—perfect for brake jobs, electrical issues, and hard-to-find problems. This bidirectional obd2 scanner helps pinpoint faults faster, reduce guesswork, and avoid replacing good parts. An efficient, easy-to-use car scanner diagnostic tool built for DIYers, home garage users, and small-shop technicians who want real two-way scanner, not just codes
- 19 Reset Functions for Routine Maintenance: The A30D car diagnostic scanner provides 19 relearn functions without extra charges, including EPB Reset for parking brake replacement, TPMS Reset after tire changes, ABS Auto Bleeding, Oil Reset, SAS Reset, BMS Reset, Throttle Relearn, Injector C0ding, Gear Learning, Crank/Crankshaft/Cam/Ckp Sensor Relearn Tool, Transmission Match, Seat Calibration, Airbag Repair and more. This XTOOL A30D automotive scanner diagnostic tool supports preventive care, helping extend vehicle life and reduce costly shop visits. Functions vary by vehicle make and year—plz confirm compatibility before purchase
- Stable BT Connection & All-System & 8 Pids Live Data: The A30D wireless OBD2 scanner delivers a fast and stable wireless connection up to 33 feet, letting you move freely around the vehicle without tangled cables. Pair with with Android 9.0+ and iOS 10.0+ devices to turn your phone into a mobile auto scanner—perfect for home garages, driveways, or on-the-spot repairs. This full system scanner for cars provides real-time access to all major modules, including Engine, Gearbox, ABS, SRS, AC and more. with clear graphs, meters, and up to 8 PIDs displayed at once. This car code reader makes system monitoring visual, simple, easy to understand, and offering data logging for playback and deeper
- Wide Compatibility with CAN-FD & FCA Support: The A30D car computer diagnostic reader works with most 1996 and newer vehicles with a standard OBD2 port, including for Ford, for GM, for Toyota, for Honda, for Nissan,for Hyundai etc, with ongoing updates covering more car models and functions later. It also supports newer communication protocols like CAN-FD and FCA AutoAuth (Personal AutoAuth account and active subscription required, not included with the device!for Chrysler, for Dodge, for Jeep, for Fiat models). It is a future-ready automotive scanner diagnostic tool for households with multiple vehicles or part-time techs. Coverage vary by cars, plz check the compatibility first
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