ST-240-2020-09-1 Service Bulletin/Repair Instructions

VOLVO CAR
SERVICE AND PARTS BUSINESS
Special Tools Bulletin

TITLE:
Newsletter 108: Mandatory Tools

NO:
240
ISSUE DATE:
CAR MARKET:
2020-09-11
STATUS DATE:
United States and

Canada
2020-09-11
Page 1 of 7
“Right first time in Time”

For all special tools in this newsletter valid methods have been developed. To carry out the method

in a correct way the special tools are required to be used in terms of quality, safety and time.

Special tool pictures in this newsletter may be prototypes and may not exactly represent the final

distributed product.

Kit NR 33300358

9997782

9513184

9513188

9513177

9513160

9513203

9997777

9513186

9513198

9513153

9997755

9997720

9997779

9997778

9814254

9814288
Service

Personnel:

Read and

initial
SERVICE

MANAGER
Fixture

VGM adapter (used with brake out box 9513088)

OBC adapter (used with brake out box 9513088)

Density Tool

Knife

Plug

Picture (tool for calibration of FLC2 camera)

IEM adapter (used with brake out box 9513088)

Overlay (to be used together with BOB 9513088)

ASDM adapter (used with brake out box 9513088)

Adjust tool (Oil pump belt tension adjust tool)

Mandrel

Installation tool

Labels

ESD Bracelet

Dispenser gun

C2E
PARTS

MANAGER
WORKSHOP

FOREMAN
SERVICE TECHNICIANS
Produced and printed in the USA and available as an electronic document.

© 2020 VOLVO CAR USA, LLC
Special Tools Bulletin 240

Fixture 9997782

Fixture for mount and dismount electric front axle drive

(EFAD).

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
C2E

43

XC40 BEV

43

3800 grams

Steel and Plastic

Italy
VGM 9513184

Adapter to be able to do the diagnostic test on the VGM

control unit together with brake out box 9513088.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
C2E

39

XC40 BEV

39

245 grams

Plastic and Steel

Sweden Price 897 SEK (launch)
OBC 9513188

Adapter to be able to do the diagnostic test on the OBC

control unit together with brake out box 9513088.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
Page 2 of 7
C2E

39

XC40 BEV

39

450 grams

Plastic and Steel

Sweden
2020-09-11
Special Tools Bulletin 240

Density Tool 9513177

Leak test tool to be able to vacuum test the battery.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
C2E

31

XC40 BEV

31

211 grams

Plastic and Bronze

Sweden
Knife 9513160

Knife to be able to release the lid when battery cover and

battery module needs to be opened, XC40 and Polestar.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
C2E

31

XC40 BEV

31

60 grams

Steel

Sweden
Plug 9513203

Plug to be able leak test the battery.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
2020-09-11
C2E

31

XC40 BEV

31

60 grams

Rubber and Steel

Sweden
Page 3 of 7
Special Tools Bulletin 240

Picture 9997777

Picture tool for calibration of FLC2 camera when

replacement of windscreen is needed.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
C2

39

XC40 BEV SPA 1,2

39

100 grams

Plastic

Denmark
IEM 9513186

Adapter to be able to do the diagnostic test on the IEM/

IHFA control unit together with brake out box 9513088.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
C2

39

XC40 BEV

39

355 grams

Plastic and Steel

Sweden
Overlay 9513198

Overlay. Have to be used when you do the diagnostic test

with 9513153, -84,-85,-86,-88. Have to be used together

with BOB 9513088.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
Page 4 of 7
C2

39

XC40 BEV

39

150 grams

Paper

Sweden
2020-09-11
Special Tools Bulletin 240

Adapter 9513153

Adapter to be able to do the diagnostic test on the ASDM

control unit together with brake out box 9513088.

Tool standard

Tool group

Model

Tool board

Weight

Material
C2

39

XC40 BEV

39

415 grams

Plastic and Steel
Adjust tool 9997755

Tool to adjust the belt tension on the oil pump on VEA

Gen 3 VEP3/VED3.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
C1

21

S/V60, S/V90, XC60, XC90

21

295 grams

Steel

Germany
Mandrel 9997720

Mandrel to mount sealing to torque converter for gearbox

AW8G55/45/30.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
2020-09-11
C1

43

XC60, XC90, XC40

43

212 grams

Plastic

Poland
Page 5 of 7
Special Tools Bulletin 240

Installation tool 9997779

Tool for assemble Teflon seal ring on fuel injector for latest

petrol engine models (GAP4, GEN3).

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
IMPORTANT! For your information

about this label sheet, 9997778, search

on Volvo Cars Special Tools link:

www.volvocarstools.com
Page 6 of 7
C1

21

B420T, B420T2

21

274 grams

Plastic and Steel

Poland
Labels 9997778

Labels for help to using right cooling media for the A/C

refrigerants equipment’s.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
C1

87

XC40 BEV

87

20 grams

Plastic

Denmark
2020-09-11
Special Tools Bulletin 240

ESD bracelet 9814254

A bracelet to prevent the build-up of static electricity,

which can result in electrostatic discharge and damage the

sensitive electronic components in the car (ESD).

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
C1

39

XC40 BEV

39

5 grams

Fabric

Germany
Dispenser Gun 9814288

Dispenser gun pneumatic for application of cooling paste

for battery modules and high voltage battery cover.

Tool standard

Tool group

Model

Tool board

Weight

Material

Country of origin
2020-09-11
C2E

31

XC40 BEV

31

2700 grams

Aluminum and Plastic

Estonia
Page 7 of 7

SaleBestseller No. 1

VDIAGTOOL Bidirectional Scan Tool VD70 Lite, OBD2 Scanner Diagnostic Tool with 31+ Resets, 2026 Scanner for Car, Full System Scan, CAN FD & DoIP, Free Update

Affordable Solution for Professional-grade Car Diagnostics & Repair: As the budget-friendly OBD2 scanner under $300, the VD70 Lite car diagnostic tool offers 31+ hot resets, full bi-directional controls with 4000+ active tests, all system diagnostics, 8-in-One live data graphing (export as CSV Export/Recording/Playback), CAN FD & DoIP protocols, and long-term free update. Additional features include Auto VIN & Auto Scan, diagnostic report sharing/printing, with coverage for over 10,000 vehicle models worldwide, suitable for DIYers, Car Owners, Technicians, and Mechanics on car repairs and maintenance tasks.
OBD2 Scanner with Full Bi-directional Control: The Bidirectional scan tool VIDAGTOOL VD70 Lite performs 4000+ active tests that can send execution commands to the ECU module and identify the repair status, covering for windows, doors, ABS, valves, wipers, headlights, rear mirrors, sunroof,and more in-vehicle components. This bidirectional OBD2 scanner is a must-have diagnostic tool for auto technicians and mechanics on a budget! The available function tests vary by model—please check compatibility via vdiagtool2 @ outlook . c o m before purchase.
OE All Systems Diagnostics & 8-IN-One Data Graphing: VD70 Lite is a dealer-level car scanner diagnostic tool with Auto VIN that can do in-depth diagnostics for 100+ modern car brands, covering all systems including engine, transmission, airbag, ABS, ESP, TPMS, radio, etc, to read/clear code, view live data, freeze frame, and read ECU info. This advanced OBD2 Scanner with 8-in-one data graphing and detailed diagnostic reports makes data viewing more intuitive, ensures quickly accurate repairs by identifying issues, and easily masters the car situation.
Stay Ahead with 31+ Reset for Faster & Easier Repairs: VDIAGTOOL VD70 Lite scanner for car meets almost all daily maintenance needs for both home mechanics and workshops as a professional automotive scan tool. It can perform Oil Reset, ABS Bleed, Crank Sensor Relearn, Idle Relearn, Injector Coding, Window Initialization, HVAC Calibration, Suspension Calibration, Throttle Matching, etc, ensuring efficient repairs and complete maintenance. Besides, long-term free updates keep its functionality and broad vehicle compatibility up to date. Functions vary by model, please send us the Vehicle Model, Year, VIN for compatibility before purchase.
150+ Models, 10000+ Car Coverage & 22 Languages：As a powerful car computer diagnostic tool, VD70 Lite helps you to quickly troubleshoot issues for 95% of US, European, and Asian vehicles. Supporting 22 languages makes it a global car diagnostic scanner for auto mechanics worldwide without language barriers. Note: Simply provide your tool’s S/N and reach out to vdiagtool2 @ outlook . c o m to change the menu language.

Bestseller No. 2

Bidirectional Scan Tool VDIAGTOOL VD80 BT, 2026 Topology Mapping OBD2 Scanner for Car, 8" Wireless Full System Diagnostic Tool with 42+ Resets, ECU Coding, FCA AutoAuth, CAN FD/DoIP, 3 Years Update

Smarter Diagnostics, Broader Coverage, Greater Value Than $1,000+ Tools: The game-changing VD80BT OBD2 scanner delivers 4000+ active tests, 42+ hot services, advanced ECU coding, PMI & V.A.G Guided—all in one scanner for car. With OE-level full system scan and intelligent topology mapping that cuts diagnostic time by up to 50%, you'll work smarter and faster. Supporting FCA AutoAuth, CAN FD & DoIP protocols, this car scanner covers over 10,000 vehicle models worldwide. Built for serious pros and DIYers, it features 8" HD screen & 4+64GB storage, 7.3V fast charging with long-lasting battery, and 33–66ft stable wireless connection—making it the most complete diagnostic solution you’ll ever own
Intuitive Topology Map, Fast Locate Faults: Why waste time clicking module by module? VD80BT car diagnostic scanner takes diagnostics to the next level with its intuitive Topology Map—a premium feature usually found in $1000+ obd scanner. With one tap, it performs all system scan and presents all modules and DTCs in a clear, color-coded layout, boosting diagnostic efficiency by up to 200% and helping you locate issues instantly and reduce repair time and costs. Whether you're a pro boosting efficiency or a beginner learning diagnostics, this obd2 scanner diagnostic tool makes fault-finding faster and smarter for you. Note: varies by vehicle model, please check compatibility before purchase
Wireless Connectivity Simplifies Bi-Directional Control: With 4000+ active tests, including throttle reset, window calibration and solenoid check, VD80BT bidirectional scan tool lets you diagnose and verify functions faster, smarter, and more efficiently. This scanner for car redefines flexibility in bi-directional control through a fully wireless connection, freeing you from the constraints of wired car diagnostic tool in the workshop. Imagine actively controlling components like the A/C clutch, fuel injector, ABS pump, or radiator fan within a wireless range of 33–66ft around the vehicle—all while enjoying stable, high-speed wireless diagnostic and real-time data monitoring
42+ Hot Services, One Powerful Scanner for Car: Why pay a shop $100 just to reset a light? VD80BT car scanner diagnostic tool gives you 42+ hot services from basic resets to advanced maintenance tasks like Crank Sensor Relearn, Injector Coding, ABS Bleeding, Oil Reset, Throttle Relearn, EPB, BMS Reset, Tire Size Reset and more. Plus, it offers 100+ vehicle-specific features including Idle Relearn, VIN Write, Brake Fluid Replacement, Fuel Trim Reset, ABS Initialization and more. Whether you’re resetting TPMS or fixing a stubborn SAS, this car computer diagnostic reader delivers shop-grade precision at a fraction of the cost. Varies by model. Send VIN to verify compatibility before purchase
OE-Level Full System Diagnostics in Your Hands: Dominate diagnostics like a dealership with VD80BT scan tool for all vehicles, delivering factory-grade scanning for aLL systems—including ABS, SRS, ECM, TCM and more. View up to 8 PID graphs simultaneously to quickly catch intermittent issues and troubleshoot with confidence. Easily read and clear DTCs, retrieve freeze frame data, and run active tests for faster, more accurate repairs. It’s like having a dealership-grade scan tool in your pocket, complete with data playback and CSV export for in-depth analysis. Stop guessing and start fixing with surgical precision—professional diagnostics made simple and portable. Check compatibility Please

Bestseller No. 3

OBD2 Scanner Diagnostic Tool VDIAGTOOL D200, Wireless Bidirectional Scan Tool-Lifetime Free Updates, 26 Resets (Unlockable 49+), Full System Car Code Reader OBD2 Scanner Bluetooth for iOS & Android

【OE-Level Full System Diagnostics-Lifetime F*REE Software Updates】The VDIAGTOOL D200 OBD2 Scanner for cars is a all system bidirectional scan tool that enjoy lifetime f*ree software updates, delivers complete system coverage. reading/clearing codes across engine, transmission, ABS, SAS, EPB, TPMS plus full access to body, chassis, powertrain and all control modules. This D200 Bidirectional car scanner works with most 1996+ OBD2 gasoline and hybrid cars and light trucks. It does NOT support pure electric and heavy-duty trucks. PLEASE CHECK COMPATIBILITY BEFORE ORDERING or Contact us with VIN to confirm compatibility.
【Supports OBD2 Full Functions-ZERO Subscription Fees】D200 Bidirectional OBD2 Scanner is a upgarde of universal car code reader. It supports OBD2 full functions to help you turn off the annoying instrument fault indicator, such as read/clear codes, O2 sensor test, I/M readiness, on-board monitor test, datastream, freeze frame, E-VAP system test, and retrieve vehicle information. This professional obd2 scanner diagnostic tool can full access to diagnostics, reset tools and maintenance features with a single payment. NOTE: The fault code can only be cleared after the vehicle's malfunction has been repaired; please ensure the vehicle issue is fixed before clearing the code.
【D200 Hidden 2 Advantages: 1. $169 Expandable 49+ Advanced Resets. 2. $199 Get J2534 P*a*s*s-Thru Programming】Your core car diagnostics and 26 reset remain lifetime f*ree for everyday maintenance. When you need deeper repair capability, upgrade with 3-year access for $169 in Store on VDIAGTOOL App, gaining 49+ advanced resets. D200 configured with J2534 hardware, upgrade only when you need without replacing the entire device. You also can Lifetime Unlock for $199 in Store one-time, perform module programming, software re~flashing and ECU data updates directly. Supports 17+ major brands, including for BMW, for Audi, for GM, for Ford and more. Note:D200 does‘t provide any OE software.
【Full Bidirectional Control / Active Tests】The D200 car scanner diagnostic tool is a true bidirectional scan tool that lets you send commands directly to the vehicle’s ECU for active tests. Quickly test fuel pumps, relays, solenoids, injectors, cooling fans, windows, sunroofs and more to verify operation instantly. Get dealership-level diagnostic control at a fraction of the cost (ofter $100-200$ per diagnostic visit), reduce guessworkand confirm repairs faster, avoid unnecessary parts replacement, towing fees and wait times.
【26 F*ree Essential Reset & Relearn Functions – Everyday Maintenance Made Easy】Handle common maintenance and repair jobs without visiting the shop. The D200 code readers & scan tools includes 26 f*ree high-demand reset functions, including Oil Reset, EPB Service, SAS Calibration, ABS Brake Bleeding, Throttle Relearn, Injector Coding, Headlight Adjustment, Tire Size Reset and more. Perfect for home car owners, mechanics and DIYers – just plug and diagnose anytime, anywhere! Note: Service functions vary by vehicle model—please confirm compatibility.

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