NHTSA ID Number: 10180021
Manufacturer Communication Number: 20-387
TSB/Document Date: 2020-09-23
Summary
It has been determined that certain Bullet travel trailers built with fiberglass front caps did not have proper backers to prevent cap from collapsing when in transit. The following procedure describes how to reinforce the caps to prevent them from collapsing.
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TSB/Document ID: 20-387
Replacement Service Bulletin Number:
MFR Communication Date: 2020-09-23
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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Keystone
RV Company
9/18/20
SERVICE ADVISORY # 20-387
Bullet Front Caps
It has been determined that certain Bullet travel trailers built with fiberglass front caps did not
have proper backers to prevent cap from collapsing when in transit. The following procedure
describes how to reinforce the caps to prevent them from collapsing.
Models Included:
2021 Bullet Travel Trailers: 243BHS, 258RKS, 273BHS, 287QBS, 290BHS,
330BHS
Serial Number Ranges:
2021 MT432144 - MT432550
Parts Required:
1 – KRV # 670455 - Cap-Backer-Wooden Backer Kit for Bullet Front Cap Advisory
12 - #10x1” pan head screws obtained locally
Tools Required:
- Screw gun - Caulk Gun
Note – Check serial number on Key Express to verify the campaign is open. Some vehicles were
repaired before they left Keystone
.
When performing warranty or recall service, please make certain that appropriate Personal
Protective Equipment (PPE) is used.
The remedy is to partially remove the front cap and install 4 backers on the front wall aluminum cage to
prevent the cap from collapsing.
REPAIR INSTRUCTIONS
Step 1
Locate the trailer on a level, flat, hard surface. Chock the wheels.
Fig. 1
Step 2
Unscrew both front corner moldings to the top of the
front wall at the bend, Figure 1. Remove the floor line
molding along the front lower metal on the front cap. Be
sure to score (cut) the cap seal along the sidewalls to
prevent any of the moldings bending. Do not remove
any of the moldings on the roof of the unit. Do not
remove the lower front wall metal, Figure 2.
Service Advisory 20-387
Fig. 2
Page 2 of 4
Step 3
Pivot cap upward and brace providing access to the
front wall aluminum cage (will require 2 people to
hold cap), Figure 3.
Step 4
Install the 4 backers as outlined in Figure 4 to the
front aluminum wall using 3 screws, one on each end
and one in the middle. Route any wires through the
cutouts on the backers, or on either side of the
backers, as needed.
Step 5
Make sure the insulation is in between the front cap
and the backers installed to the front aluminum wall.
Step 6
Reinstall the corner and floor line moldings. Clean
and reseal all moldings. Proceed to Warranty
Reimbursement.
Fig. 3
Service Advisory 20-387
Fig. 4
Page 3 of 4
Service Advisory 20-387
WARRANTY REIMBURSEMENT
REPAIR
Submit the claim on Key Express using Flat Rate Code # 7138742J
In the Complaint section note:
Service Advisory # 20-387
In the Cause section note:
Service Advisory # 20-387
In the Correction section note:
Installed Backers
The amount of time authorized for this repair is 4.0 hours.
Please call Keystone
RV Customer Service at 866-273-1456 if you have any questions.
Page 4 of 4
RECREATIONAL VEHICLE SERVICE CAMPAIGN
September 23, 2020
SERVICE ADVISORY 20-387
«Owner_name»
ATTN: Service Manager
«Street»
«Street_2»
«City», «State» «Zip»
«Country»
Dear «Owner_name»,
Reason for this
campaign
It has been determined that certain Bullet travel trailers built with fiberglass front caps did
not have proper backers to prevent the cap from collapsing when in transit. The remedy is
to partially remove the front cap and install 4 backers on the front wall aluminum cage to
prevent the cap from collapsing.
The campaign population includes:
Models:
2021 Bullet Travel Trailers: 243BHS, 258RKS, 273BHS, 287QBS, 290BHS,
330BHS
Serial Number Range:
MT432144 - MT432550
Our records indicate unit(s) sold or in your present lot inventory fall within this range, which will require
inspection. Important: Please complete the service campaign on these units before retail delivery. Our records
indicate the following unit serial number(s) are presently in your inventory or have been sold:
«VIN1»
«VIN2»
«VIN3»
«VIN4»
-- Serial numbers with ‘*’ have been retail sold --
We apologize for any inconvenience this situation may cause and greatly appreciate your cooperation. Should you
have any questions or concerns regarding this correspondence or the enclosed Service Advisory, please contact us
at: (866) 273-1456
Sincerely,
KEYSTONE
RV COMPANY
Rick Deisler
Vice President Service Operations
PO Box 2000 Goshen, IN 46527-2000
Phone: (574) 535-2100 – Fax: (574) 535-2199
www.keystonerv.com
RECREATIONAL VEHICLE SERVICE CAMPAIGN
September 23, 2020
Service Advisory: 20-387
SERVICE CAMPAIGN
«Owner_name»
«Street»
«Street_2»
«City», «State» «Zip»
«Country»
VIN: «VIN»
Dear «Owner_name»:
Keystone
RV Company is conducting a service campaign on certain 2021 Bullet Travel Trailers. We
apologize for any inconvenience this action may cause you; however your continued satisfaction is of the
utmost importance to us.
Reason for this
campaign
It has been determined that certain Bullet travel trailers built with fiberglass front
caps did not have proper backers to prevent the cap from collapsing when in
transit.
What we
will do
Keystone
has notified our dealers regarding this situation. The remedy is to
partially remove the front cap and install 4 backers on the front wall aluminum
cage to prevent the cap from collapsing. The service required for this corrective
action will be provided at no charge to you.
What we need
you to do
At your earliest convenience, please make an appointment to have your RV
serviced by your dealership. The labor time to perform this campaign is
approximately 4 hours. Please ask your dealer if you wish to know how much
additional time will be needed to schedule and process your RV for this repair.
If you have
questions
Your dealer is best equipped to obtain parts and provide service to ensure your
RV is corrected as promptly as possible. If your dealer is unable to assist or if
you take your RV to your dealer on the agreed service date, and the dealer does
not remedy the condition within a reasonable amount of time, or without charge
to you, please contact Keystone
Customer Service by calling 1-866-425-4369.
Thank you for your attention and cooperation in this matter.
Sincerely,
KEYSTONE
RV COMPANY
Rick Deisler
Vice President Service Operations
PO Box 2000 Goshen, IN 46527-2000
Phone: (574) 535-2100 – Fax: (574) 535-2199
www.keystonerv.com
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