NHTSA ID Number: 10179946
Manufacturer Communication Number: 06-WT-04EN Rev C
TSB/Document Date: 2020-09-21
Summary
Announces the release of several new re-trans products, including interchangeability
Revisions to this document are noted
by a stripe in the left-hand margin
SUBJECT:
SIL 6-WT-04, Rev. C
August 26, 2020
Page 1 of 18
4000 Product Family (formerly HD) ReTran® Assembly Number List
MODELS AFFECTED:
4000 Product Family
Introduction:
Allison Transmission, Inc. is pleased to announce the release of several new 4000 Product Family ReTran®
assemblies. Allison Transmission will begin offering these new models ReTran® transmissions in April 2004. Some
models will be configured as TransID 1 units with Raybestos
clutch plates and others will be configured as TransID
3 units with Dynax clutch plates. The TransID 1 ReTran® models are intended to support replacement of TID1 and
TID2 transmissions. The TransID 3 ReTran® models are intended to service TID3 transmissions.
Interchangeability:
1. The new 4000 Product Family ReTran® assemblies are designed to service two distinct HD model families.
• Close ratio HD 4060(P) including 4000 MH, 4000 TRV, 4000 EVS, 4000 HS, 4000 RDS, and 4000
SPS transmissions.
• Wide ratio HD 4560(P) including 4500 EVS, 4500 HS, 4500 RDS, and 4500 SPS transmissions.
2. Close Ratio ReTran® models are designated 4000(P)(R)RM. Wide ratio ReTran® models are designated
4500(P)(R)RM.
3. Both 4000(P)(R)RM and 4500(P)(R)RM models offer a variety of transmission options including PTO/nonPTO provision, 2 inch or 4 inch sump, output retarder and standard or tachograph rear cover, and TID1 or
TID3 hardware configuration.
a. TID1 configuration: All TID1 4000 Product Family ReTran® models are built using Raybestos
clutch
plates (except C5, which is Dynax material) and a TID1 internal wiring harness. This enables these
transmissions to be used in WTEC II controls systems and early WTEC III in place of TID1 and TID2
transmissions without having to recalibrate the ECU. The ECU will autodetect the correct TID level once
it has been set to UNADAPTED shifts.
b. TID3 configuration: All TID3 ReTran® models are built using Dynax clutch plates and a TID3 internal
wiring harness. These transmissions may be used to replace TID3 transmissions without requiring
a recalibration of the ECU.
c. A summary of 4000 Product Family ReTran® product features follows:
KS / SL4353EN
5242787
Copyright © 2020 Allison Transmission, Inc. All Rights Reserved.
SIL 6-WT-04, Rev. C
August 26, 2020
Page 2 of 18
Table 1. 4000 Product Family (without retarder) ReTran® Assemblies
TransID 1
TransID 3
TID1 Internal Wiring Harness
TID3 Internal Wiring Harness
Raybestos
Clutch Friction Plates
Dynax Clutch Friction Plates
Double Bolt Output Shaft with Output Bolt Service Kit
29535910 or Single Bolt Output Shaft
Single Bolt Output Shaft
Original Rear Cover without Wraparound Slinger Provision
Choice of Original Rear Cover without Wraparound Slinger
Provision OR with Wraparound Slinger and Axial Lip Seal
Standard or Tachograph Rear Cover. Tachograph Covers
will use 4-tooth Nut.
Belleville Output Bearing Retainer
Table 2. 4000 Product Family (with retarder) ReTran® Assemblies
TransID 1
TransID 3
TID1 Internal Wiring Harness
TID3 Internal Wiring Harness
Raybestos
Clutch Friction Plates
Dynax Clutch Friction Plates
Double Bolt Output Shaft with Output Bolt Service Kit
29535910 or Single Bolt Output Shaft
Single Bolt Output Shaft
Original Retarder Housing without Wraparound Slinger
Provision
Sump Cooling Retarder Housing with Wraparound Slinger and
Axial Lip Seal Provision
TID1 Retarder Temperature Sensor and MEDIUM Capacity
Spring
TID2 and TID3 Retarder Temperature Sensor and MEDIUM
Capacity Spring
Belleville Output Bearing Retainer
4. By using a TID3 ReTran® model for TID3 transmissions only, and using TID1 ReTran® models for TID2 and
earlier transmissions, it will not be necessary to recalibrate the ECU. Should any servicing outlet elect to
use a TID3 ReTran® model with Dynax clutch plates in place of TID1 or TID2 transmission, the following
must be considered.
a. WTEC II controls system: Retrofit the ReTran® model with a TID1 internal harness. Recalibrate the
ECU with a TID1 calibration for Dynax.
b. WTEC III controls system: Recalibrate the ECU to the latest version 8A cal if previous cal installed
before 10/24/99.
Refer to Table 3, Transmission/ECU Compatibility Information for more details.
Copyright © 2020 Allison Transmission, Inc. All Rights Reserved.
SIL 6-WT-04, Rev. C
August 26, 2020
Page 3 of 18
Table 3. Transmission/ECU Compatibility Information
ReTran®
Transmission
Configuration
Vehicle Configuration (ECU, Shift, and Wiring)
WTEC II, V6E;
CIN 07
WTEC II, V7; CIN
08
WTEC III, V8;
CIN 0A; TID1
(accommodates
both lockup
clutches after
8/25/97)
WTEC III, V8A,
CIN 0B; TID1
and 2 (TID3 after
10/24/99, but will
not handle RELS)
WTEC III, V9,
V9A, V9B and
V9C; CIN0C, 0D,
0E, and 0F; TID1,
2, and 3 (required
for RELS)
TID1 HD ReTran®;
Raybestos
plates
(except C5);
Retarder option
used TID1
temperature
sensor, MEDIUM
capacity spring.
Everything works
OK/ no cal change
required; replace
vehicle harness
con-nector with kit
29519127.
Everything works
OK/ no cal change
required.
Everything works
OK/ no cal change
required.
Everything works
OK/ uses TID1 cal.
Although a TID1
ReTran® assembly
will work OK, the
preferred ReTran®
for this vehicle
configuration is a
TID3 ReTran®.
TID3 HD ReTran®;
Dynax plates; For
HDR Retarder
ReTran®: Retarder
option will use
MEDIUM capacity
spring, and Axial
output seal with
wrap-around
slinger provision.
For Non-retarder
ReTran®:
Assemblies are
available with
OR without the
Axial output seal
with wrap-around
slinger provision.
Will not work; code
44-13 and temp
sensor codes. Use
TID1 ReTran®
Will not work; code
44-13 and temp
sensor codes. Use
TID1 ReTran®
Requires
calibration update;
generate codes
33-23, 24-23,
33-12 otherwise.
Shift quality
problems because
of clutch material
change. Use TID1
ReTran®
Will not work if
ECU cal installed
before 10/24/99;
generate code
36-01 and have
shift quality
problems because
of clutch material
change. Use TID1
ReTran®
Everything works
OK, uses TID3
cal. THIS IS THE
PREFERRED
ReTran® FOR
THIS VEHICLE
SETUP.
Procedure:
1. Determine the TID level of the transmission being replaced. The transmission’s TID level is available in
the following locations:
a. The TID level is printed on the transmission data tag for transmissions with E numbers and groups
displayed on the data tag. For earlier WT transmissions with assembly numbers only, the TID level is
equivalent to TID.
b. The TID level is printed on a white label on the outside of the internal harness.
c. The TID level is shown in “Unit History” of the Allison Transmission Extranet.
d. The TID level is displayed in ECU Calibration Information of the Allison DOC® or Pro-Link® diagnostic
tools.
2. Using the Allison Transmission Extranet Unit History display, determine the following for the transmission
being replaced:
a. Model, i.e. 4060 and 4000 vocational models (Close Ratio) or 4560 and 4500 vocational models (Wide
Ratio) (15 Group or 39 Group).
Copyright © 2020 Allison Transmission, Inc. All Rights Reserved.
SIL 6-WT-04, Rev. C
August 26, 2020
Page 4 of 18
b. Control module group (16 Group).
c. Cooler port provision (20 Group).
NOTE: All 4000 Product Family ReTran® units with 4 inch sumps are shipped with two metal plugs
(P/N 29507796) in the front ports and a cooler port cover plate (P/N 29506507) over the rear ports.
Servicing outlets must adapt cooler port setup for the specific vehicle configuration.
For example, if front cooler provision is required simply remove the two P/N 29507796 metal plugs
and connect the cooler lines. If rear cooler port provision is required, the P/N 29506507 cover plate
and six M10 x 1.5 x 28 bolts (P/N 29507795) must be removed and replaced by the cooler manifold
(P/N 29503546) and six M10 x 1.5 x 35 bolts ( P/N 11514355) from the transmission being removed.
d. Torque converter series (21 Group).
e. PTO or Non-PTO provision (34 Group).
f. Rear cover or Retarder configuration (39 Group).
3. Refer to the following tables to select the appropriate ReTran® assembly number.
a. Tables are grouped by the model being replaced, i.e. 4000(P)(R)RM and 4500(P)(R)RM.
b. Refer to the top of each sheet to select the appropriate torque converter series.
c. The tables are further divided into base rear cover, tachograph rear cover and retarder option.
Determine the rear cover/retarder feature in the transmission being replaced from 39 Group.
i. 4000 and 4500 series ReTran® units are available with one of the following rear cover module
configurations:
1. TID1 and TID2 Rear Cover – Base Rear Cover, No Wraparound slinger provision.
2. TID1 and TID2 Rear Cover – Tachograph Rear Cover with 4-tooth nut, No Wraparound slinger
provision.
3. TID3 Rear Cover – Base Rear Cover, No Wraparound slinger provision.
4. TID3 Rear Cover – Tachograph Rear Cover with 4-tooth nut, No Wraparound slinger provision.
5. TID3 Rear Cover – Base Rear Cover, Wraparound slinger and axial lip seal provision.
6. TID3 Rear Cover – Tachograph Rear Cover with 4-tooth nut, Wraparound slinger and axial lip
seal provision.
ii. 4000 and 4500 series ReTran® units are available with the following retarder module configurations:
1. TID1 and TID2 Retarder – Medium Capacity Retarder, No Wraparound slinger provision.
2. TID3 Retarder – Medium Capacity Retarder, Wraparound slinger and axial lip seal provision.
iii. Table 4 and Table 5 may be used to determine the retarder module features in the transmission
being replaced so a matching ReTran® unit may be selected. Use the 39 Group of the transmission
being replaced to find its engineering features, TID level, spring capacity, etc.
Copyright © 2020 Allison Transmission, Inc. All Rights Reserved.
SIL 6-WT-04, Rev. C
August 26, 2020
Page 5 of 18
Table 4. 4000 Close Ratio Retarder 39 Groups
Close Ratio Retarder Transmissions
Control System
WTECII
TransID level
WTECIII
TID1
TID2
TID3
Sump
Integral
Cooling Cooling Belleville
Provision Provision Washer
Axial lip
& Wraparound
slinger
Original
Retarder
Straight 7
TID2/3
Thermistor
Single bolt output
shaft
4T Tacho, low
39-597
39-654
39-662
39-707
39-731
39-802
39-825
39-860
4T Tacho, med
39-582
39-652
39-660
39-705
39-732
39-803
39-826
39-861
4T Tacho, high
39-596
39-653
39-661
39-705
39-733
39-804
39-827
39-862
39-773
39-777
39-808
39-838
39-863
39-758
39-759
39-809
39-828
39-864
39-774
39-778
39-810
39-839
39-865
Feature
6T Tacho, low
6T Tacho, med
39–737
6T Tacho, high
16T Eng. Tacho
39-614
39-658
39-666
39-708
Table 5. 4500 Wide Ratio Retarder 39 Groups
Wide Ratio Retarder Transmissions
Control System
WTECII
TransID level
WTECIII
TID1
TID2
TID3
Integral
Cooling
Provision
Belleville
Washer
Axial lip &
Wraparound
slinger
Original
Retarder
Straight 7
4T Tacho, low
39-598
39-657
39-665
39-711
39-734
39-805
39-830
39-866
4T Tacho, med
39-583
39-655
39-663
39-709
39-735
39-806
39-831
39-867
4T Tacho, high
39-595
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TSB/Document ID: 06-WT-04EN Rev C
Replacement Service Bulletin Number:
MFR Communication Date: 2020-08-26
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
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